Wire Transport System
AssemblyContinuously feeds fresh brass wire from spool to waste bin under controlled tension. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Wire Transport System parts and their functions
8 top-level parts · 40 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Wire Supply Spool | 1× | Holds several kilograms of new brass wire. |
| 2 | Brass EDM Wire | 1× | Consumable 0.10–0.30 mm CuZn37 electrode wire. |
| 3 | Wire Tensioner 3 parts | 1× | |
| 4 | Feed Roller | 4× | |
| 5 | Capstan Drive Motor 5 parts | 1× | |
| 6 | Pinch Roller | 2× | |
| 7 | Used-Wire Waste Bin | 1× | |
| 8 | Wire Chopper | 1× | Cuts spent wire into short pieces for easy disposal. |
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Bill of materials for Wire Transport System
8 top-level lines · 23 rows shown · 40 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Wire Supply Spool | wire-edm-supply-spool | 1× | 1 | · | part |
| 2 | Brass EDM Wire | wire-edm-brass-wire | 1× | 1 | · | part |
| 3 | Wire Tensioner 3 parts | wire-edm-tensioner | 1× | 1 | 4 | assembly |
| 3.1 | Tension Pulley | wire-edm-tension-pulley | 2× | 2 | · | part |
| 3.2 | Magnetic Hysteresis Brake | wire-edm-magnetic-brake | 1× | 1 | · | part |
| 3.3 | Wire Tension Sensor | wire-edm-tension-sensor | 1× | 1 | · | part |
| 4 | Feed Roller | wire-edm-feed-roller | 4× | 4 | · | part |
| 5 | Capstan Drive Motor 5 parts | wire-edm-capstan-motor | 1× | 1 | 26 | assembly |
| 5.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 5.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | · | part |
| 5.1.2 | Copper Winding | copper-winding | 1× | 1 | · | part |
| 5.1.3 | Slot Insulation | stator-insulation | 1× | 1 | · | part |
| 5.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 5.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | · | part |
| 5.2.2 | Rotor Core | rotor-core | 1× | 1 | · | part |
| 5.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | · | part |
| 5.2.4 | Ball Bearing | ball-bearing | 1× | 1 | · | part |
| 5.3 | Motor Housing | motor-housing | 1× | 1 | · | part |
| 5.4 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 5.5 | Encoder | encoder | 1× | 1 | · | part |
| 6 | Pinch Roller | wire-edm-pinch-roller | 2× | 2 | · | part |
| 7 | Used-Wire Waste Bin | wire-edm-waste-bin | 1× | 1 | · | part |
| 8 | Wire Chopper | wire-edm-wire-chopper | 1× | 1 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.10–$30. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| motherson.com ↗ | Noida, IN | Wiring harness & modules | 1,000 sets | 4–6 wks |
|
🇮🇳Polycab
polycab.com ↗
|
Mumbai, IN | Wires & cables | 1,000 sets | 4–6 wks |
|
🇨🇳Luxshare
luxshare-ict.com ↗
|
Dongguan, CN | Connectors & cables | 1,000 sets | 4–6 wks |
|
🇨🇳Hengtong
hengtonggroup.com ↗
|
Suzhou, CN | Cables | 1,000 sets | 4–6 wks |
|
🇮🇳Finolex
finolex.com ↗
|
Pune, IN | Wires & cables | 1,000 sets | 4–6 wks |