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Airport Pushback Tractor Product

Overview

An aircraft pushback tractor is a ground-support vehicle whose single job is to move a parked airliner that cannot reverse under its own power. Because jet engines provide no reverse thrust on the ground, the aircraft is pushed back from the gate by a tractor coupled to its nose landing gear. Two things distinguish the machine: it is extremely low, so it fits under a fuselage and presents a small profile against the aircraft, and it is heavily ballasted, because pushing a fully loaded widebody demands enough mass and tyre grip to avoid simply spinning its wheels. Conventional tractors connect through a towbar; towbarless designs scoop the nose-gear tyres into a cradle and lift them, putting that weight onto the tractor for even more traction.

How it works

The machine is built around a Low Chassis, a low and very heavy welded frame. A turbocharged Diesel Engine drives a Hydrostatic Drive of the hydrostatic type: an engine-driven variable pump feeds hydraulic motors at the axles, so the operator gets full torque from a standstill and fine creep control when nudging a multi-hundred-tonne aircraft. Each heavy Heavy Axle carries the load through a final-drive differential, and bolt-on Ballast weights add the mass that turns engine torque into push without wheelspin.

The aircraft interface is the Coupling Hitch: a towbar coupling for conventional work, or a powered cradle that clamps and lifts the nose-gear wheels for towbarless pushbacks. Those motions, along with steering, come from the Hydraulic System power pack and its valve block. The Brakes hold the tractor firmly against the aircraft's load, and the operator works from a low, fully glazed Cab with sight lines to the gear and wingtips. A 24 V Electrical System system runs the beacons, controls, and lighting that apron operation requires.

Build & assembly graph

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Bill of materials

11 top-level lines · 87 rows shown · 250 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Low Chassis 3 parts airport-pushback-tractor-chassis 1 3 assembly
1.1 Heavy Frame airport-pushback-tractor-frame 1 part
1.2 Diesel Fuel Tank airport-pushback-tractor-fuel-tank 1 part
1.3 Fastener Set fastener-set 1 part
2 Diesel Engine 9 parts airport-pushback-tractor-diesel-engine 1 25 assembly
2.1 Engine Block & Head airport-pushback-tractor-engine-block 1 part
2.2 Piston & Rod airport-pushback-tractor-piston 6 part
2.3 Crankshaft airport-pushback-tractor-crankshaft 1 part
2.4 Turbocharger airport-pushback-tractor-turbocharger 1 part
2.5 Common-Rail Injection 3 parts airport-pushback-tractor-fuel-injection 1 8 assembly
2.5.1 Fuel Injector airport-pushback-tractor-injector 6 part
2.5.2 High-Pressure Fuel Pump airport-pushback-tractor-fuel-pump 1 part
2.5.3 Common Fuel Rail airport-pushback-tractor-fuel-rail 1 part
2.6 Radiator radiator 1 part
2.7 Coolant Pump coolant-pump 1 part
2.8 Ball Bearing ball-bearing 2 part
2.9 Oil Seal oil-seal 4 part
3 Hydrostatic Drive 5 parts airport-pushback-tractor-drive 1 14 assembly
3.1 Variable Drive Pump 2 parts airport-pushback-tractor-drive-pump 1 2 assembly
3.1.1 Pump Rotating Group airport-pushback-tractor-pump-rotating-group 1 part
3.1.2 Swashplate airport-pushback-tractor-swashplate 1 part
3.2 Drive Motor airport-pushback-tractor-drive-motor 2 part
3.3 Helical Gear Pair gear-pair 2 part
3.4 Ball Bearing ball-bearing 4 part
3.5 Oil Seal oil-seal 4 part
4 Heavy Axle 6 parts airport-pushback-tractor-axle 2 18 assembly
4.1 Open Differential 4 parts differential 2 6 assembly
4.1.1 Differential Case diff-case 2 part
4.1.2 Side Gear side-gear 4 part
4.1.3 Pinion Gear pinion-gear 4 part
4.1.4 Cross Pin cross-pin 2 part
4.2 Axle Housing airport-pushback-tractor-axle-housing 2 part
4.3 Axle Shaft airport-pushback-tractor-axle-shaft 4 part
4.4 Ball Bearing ball-bearing 8 part
4.5 Oil Seal oil-seal 8 part
4.6 Gear Oil gear-oil 2 part
5 Ballast 2 parts airport-pushback-tractor-ballast 1 7 assembly
5.1 Ballast Weight airport-pushback-tractor-ballast-weight 6 part
5.2 Fastener Set fastener-set 1 part
6 Coupling Hitch 4 parts airport-pushback-tractor-hitch 1 6 assembly
6.1 Towbar Coupling airport-pushback-tractor-towbar-coupling 1 part
6.2 Nose-Gear Cradle airport-pushback-tractor-nose-cradle 1 part
6.3 Cradle Lift Cylinder airport-pushback-tractor-lift-cylinder 2 part
6.4 Clamp Jaw airport-pushback-tractor-clamp-jaw 2 part
7 Hydraulic System 5 parts airport-pushback-tractor-hydraulics 1 35 assembly
7.1 Hydraulic Power Pack 3 parts airport-pushback-tractor-power-pack 1 23 assembly
7.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
7.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
7.1.3 Hydraulic Pump airport-pushback-tractor-hydraulic-pump 1 part
7.2 Hydraulic Cylinder airport-pushback-tractor-cylinder 4 part
7.3 Valve Block airport-pushback-tractor-valve-block 1 part
7.4 Relay relay 6 part
7.5 O-Ring Set oring-set 1 part
8 Wheel Assembly 5 parts wheel-assembly 4 9 assembly
8.1 Alloy Wheel alloy-wheel 4 part
8.2 Tire tire 4 part
8.3 TPMS Sensor tpms-sensor 4 part
8.4 Lug Nut lug-nut 20 part
8.5 Valve Stem valve-stem 4 part
9 Brakes 3 parts airport-pushback-tractor-brakes 1 9 assembly
9.1 Brake Disc (rotor) brake-disc 4 part
9.2 Brake Caliper airport-pushback-tractor-brake-caliper 4 part
9.3 Master Cylinder airport-pushback-tractor-master-cylinder 1 part
10 Cab 4 parts airport-pushback-tractor-cab 1 12 assembly
10.1 Cab Shell airport-pushback-tractor-cab-shell 1 part
10.2 Seat Assembly 5 parts seat-assembly 1 7 assembly
10.2.1 Seat Frame seat-frame 1 part
10.2.2 Seat Foam seat-foam 2 part
10.2.3 Seat Cover seat-cover 1 part
10.2.4 Seat Motor seat-motor 2 part
10.2.5 Seat Heater Mat seat-heater 1 part
10.3 Dashboard 3 parts airport-pushback-tractor-dash 1 3 assembly
10.3.1 LCD Panel lcd-panel 1 part
10.3.2 Microcontroller mcu 1 part
10.3.3 Control Joystick airport-pushback-tractor-joystick 1 part
10.4 Cab Glazing airport-pushback-tractor-glazing 1 part
11 Electrical System 4 parts airport-pushback-tractor-electrical 1 67 assembly
11.1 12 V Battery lv-battery 2 part
11.2 Alternator 3 parts airport-pushback-tractor-alternator 1 24 assembly
11.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
11.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
11.2.3 Ball Bearing ball-bearing 2 part
11.3 Rotating Beacon airport-pushback-tractor-beacon 2 part
11.4 Wiring Harness 3 parts airport-pushback-tractor-harness 1 39 assembly
11.4.1 Wire Bundle wire-bundle 1 part
11.4.2 Connector connector 30× 30 part
11.4.3 Relay relay 8 part

Sourcing — likely vendors

Companies that make this · indicative price $8k–$90k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

330-word article