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Passenger Elevator Product

Overview

A passenger elevator carries people between floors of a building inside a guided car. This is a gearless machine-room-less (MRL) traction design, the standard for low- and mid-rise buildings: the hoist machine is small enough to sit in the shaft itself, so no separate machine room is needed above the well.

The car hangs from steel ropes that pass over a grooved sheave on the Gearless Traction Machine and down to a Counterweight. The counterweight balances the empty car plus about half its rated load, so the motor only ever has to move the imbalance rather than the full weight. Because the ropes grip the sheave by friction, the system is called a traction elevator. Car and counterweight both run on machined steel Guide Rail Set that keep them aligned and give the safety gear something to clamp.

Above the cabin sits the everyday machinery the rider interacts with — the Car Door Operator that slides the doors, the call buttons, and the position display — all wired back to a cabinet through the festooned Traveling Cable.

How it works

When a hall button is pressed, the Group / Car Controller dispatches the nearest suitable car. It releases the brake and commands the VFD Drive, which feeds the permanent-magnet motor with a precisely shaped current so the car accelerates, runs at speed, and decelerates along a smooth ride profile. A shaft encoder in the Position & Leveling Sensors package tells the controller exactly where the car is, and magnetic floor vanes let it stop level with the landing within a few millimetres.

At each floor the car door and the matching Landing Door are coupled and driven open together by the single car-mounted operator. The landing door carries an interlock wired into the safety chain: the elevator cannot move unless every door is proven shut and locked, and a light curtain reopens the doors if anyone breaks the threshold.

Safety is layered and mechanical. The Overspeed Governor continuously watches car speed; if the car ever overspeeds downward it first drops an electrical contact, then physically grips its rope to trip the wedge safety gear, which clamps the guide rails and stops the car. Spring-applied brakes on the machine hold the car whenever power is removed, and oil/spring buffers in the pit absorb the impact if a car ever overtravels its lowest stop.

Build & assembly graph

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Bill of materials

12 top-level lines · 94 rows shown · 334 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Gearless Traction Machine 9 parts passenger-elevator-machine 1 65 assembly
1.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
1.1.1 Stator Core (laminations) stator-core 1 part
1.1.2 Copper Winding copper-winding 1 part
1.1.3 Slot Insulation stator-insulation 1 part
1.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
1.2.1 Rotor Shaft rotor-shaft 1 part
1.2.2 Rotor Core rotor-core 1 part
1.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
1.2.4 Ball Bearing ball-bearing 1 part
1.3 Copper Winding copper-winding 6 part
1.4 Motor Housing motor-housing 1 part
1.5 Neodymium Magnet neodymium-magnet 24× 24 part
1.6 Ball Bearing ball-bearing 2 part
1.7 Oil Seal oil-seal 2 part
1.8 Traction Sheave passenger-elevator-traction-sheave 1 part
1.9 Disc Brake 3 parts passenger-elevator-brake 1 7 assembly
1.9.1 Brake Disc & Pads passenger-elevator-brake-disc 1 part
1.9.2 Brake Release Coil passenger-elevator-brake-coil 2 part
1.9.3 Coil Spring coil-spring 4 part
2 VFD Drive 5 parts passenger-elevator-vfd 1 13 assembly
2.1 IGBT Power Module igbt-module 6 part
2.2 Bare PCB pcb-bare 1 part
2.3 DC-Bus Capacitor passenger-elevator-dc-cap 4 part
2.4 Line Reactor passenger-elevator-drive-reactor 1 part
2.5 Drive Heatsink passenger-elevator-heatsink 1 part
3 Overspeed Governor 4 parts passenger-elevator-governor 1 4 assembly
3.1 Governor Sheave passenger-elevator-governor-sheave 1 part
3.2 Governor Rope passenger-elevator-governor-rope 1 part
3.3 Flyweight Trip Mechanism passenger-elevator-governor-flyweight 1 part
3.4 Overspeed Switch passenger-elevator-governor-switch 1 part
4 Car & Sling 7 parts passenger-elevator-car 1 59 assembly
4.1 Car Sling / Frame passenger-elevator-sling 1 part
4.2 Cabin Shell 4 parts passenger-elevator-cabin 1 7 assembly
4.2.1 Cabin Wall Panel passenger-elevator-wall-panel 4 part
4.2.2 Cabin Floor passenger-elevator-floor 1 part
4.2.3 Cabin Ceiling passenger-elevator-ceiling 1 part
4.2.4 Fastener Set fastener-set 1 part
4.3 Car-Operating Panel (COP) 5 parts passenger-elevator-cop 1 16 assembly
4.3.1 LCD Panel lcd-panel 1 part
4.3.2 Touch Digitizer touch-digitizer 1 part
4.3.3 Hall / Car Button passenger-elevator-button 12× 12 part
4.3.4 Bare PCB pcb-bare 1 part
4.3.5 Microcontroller mcu 1 part
4.4 Cabin Lighting passenger-elevator-car-light 1 part
4.5 Car Door Operator 5 parts passenger-elevator-door-operator 1 26 assembly
4.5.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
4.5.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
4.5.3 Door Drive Belt passenger-elevator-door-belt 1 part
4.5.4 Car Door Panel passenger-elevator-door-panel 2 part
4.5.5 Light Curtain passenger-elevator-light-curtain 1 part
4.6 Roller Guide passenger-elevator-roller-guide 4 part
4.7 Safety Gear 2 parts passenger-elevator-safety-gear 1 4 assembly
4.7.1 Safety Wedge passenger-elevator-safety-wedge 2 part
4.7.2 Coil Spring coil-spring 2 part
5 Counterweight 3 parts passenger-elevator-counterweight 1 17 assembly
5.1 Counterweight Frame passenger-elevator-cwt-frame 1 part
5.2 Filler Weight passenger-elevator-cwt-filler 12× 12 part
5.3 Guide Shoe passenger-elevator-guide-shoe 4 part
6 Roping System 4 parts passenger-elevator-roping 1 14 assembly
6.1 Hoist Rope passenger-elevator-hoist-rope 6 part
6.2 Rope Hitch & Spring passenger-elevator-rope-hitch 2 part
6.3 Diverter Sheave passenger-elevator-diverter-sheave 2 part
6.4 Ball Bearing ball-bearing 4 part
7 Guide Rail Set 3 parts passenger-elevator-rails 2 15 assembly
7.1 T-Section Rail passenger-elevator-rail-section 12 part
7.2 Rail Bracket passenger-elevator-rail-bracket 16 part
7.3 Fastener Set fastener-set 2 part
8 Landing Door 4 parts passenger-elevator-landing-door 8 6 assembly
8.1 Landing Door Panel passenger-elevator-landing-panel 16 part
8.2 Door Sill passenger-elevator-sill 8 part
8.3 Door Hanger Roller passenger-elevator-door-hanger 16 part
8.4 Door Interlock passenger-elevator-interlock 8 part
9 Pit Buffer 2 parts passenger-elevator-buffer 2 2 assembly
9.1 Oil Buffer Cylinder passenger-elevator-buffer-cylinder 2 part
9.2 Coil Spring coil-spring 2 part
10 Group / Car Controller 8 parts passenger-elevator-controller 1 67 assembly
10.1 Compute SoC Module soc-module 1 part
10.2 Microcontroller mcu 2 part
10.3 Bare PCB pcb-bare 2 part
10.4 SMD Passive (R/C/L) smd-passives 1 part
10.5 Relay relay 12× 12 part
10.6 Landing-Operating Panel (LOP) 2 parts passenger-elevator-lop 8 3 assembly
10.6.1 Hall / Car Button passenger-elevator-button 16 part
10.6.2 Bare PCB pcb-bare 8 part
10.7 Wire Bundle wire-bundle 1 part
10.8 Connector connector 24× 24 part
11 Traveling Cable 2 parts passenger-elevator-traveling-cable 1 8 assembly
11.1 Wire Bundle wire-bundle 2 part
11.2 Connector connector 6 part
12 Position & Leveling Sensors 3 parts passenger-elevator-sensors 1 5 assembly
12.1 Position Encoder passenger-elevator-encoder 1 part
12.2 Leveling Sensor passenger-elevator-leveling-sensor 2 part
12.3 Terminal Limit Switch passenger-elevator-limit-switch 2 part

Sourcing — likely vendors

Companies that make this · indicative price $5k–$2M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇸🇪Atlas Copco
atlascopco.com ↗
Stockholm, SE Compressors & industrial 10 units 12–20 wks
🇦🇹Andritz
andritz.com ↗
Graz, AT Process plants & machinery 10 units 12–20 wks
buhlergroup.com ↗ Uzwil, CH Food & materials processing 10 units 12–20 wks
🇩🇪GEA Group
gea.com ↗
Düsseldorf, DE Process technology 10 units 12–20 wks
mhi.com ↗ Tokyo, JP Heavy machinery 10 units 12–20 wks

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