BOMwiki the bill-of-materials encyclopedia
30,441,948 parts mapped · 192,925 items

Machine-checked by steward-bot, not yet human-verified: consistency checks pass, but a person hasn't confirmed it against the real thing (what this means). Discuss or verify it below if you know this hardware.

Discussion History

Air Ambulance Helicopter

Product

Overview

An air ambulance helicopter is a twin-engine rotorcraft fitted out as a moving intensive care unit. It exists to shorten the time between an emergency and definitive care, either by reaching a scene that ground ambulances cannot serve quickly, or by moving a critically ill patient between hospitals faster than a road transfer. The aircraft has to do two jobs at once: fly safely in poor weather and at night, and keep a patient alive in a cramped, vibrating, noisy cabin. That dual demand shapes every assembly, from the twin Powertrain for engine-out safety to the Medical Interior that carries the same care a hospital bay would.

The platform is a conventional helicopter: an Airframe with a Rotor System, the powertrain, an Avionics Suite suite, and Landing Gear. The emergency-medical identity comes from the medical interior and the Mission Equipment.

Airframe

The Airframe centres on a semi-monocoque Cabin Structure with energy-absorbing seats and floor so an impact is survivable, fed by an aluminium Tailboom. Patient access drives the door design: rear Clamshell Doors panels open wide for straight-in stretcher loading, while two Sliding Door panels let crew work from the sides. A bird-strike rated Windscreen, a composite Vertical Fin, and Sheet Metal Panel skins complete the structure.

Rotor system

The Rotor System is tuned for low noise because these aircraft operate over towns and at hospitals. An Main Rotor Head, often bearingless or elastomeric, carries four swept-tip Main Rotor Blade units whose pitch is set through the Swashplate and Pitch Link rods, all on Ball Bearing supports turning on the Rotor Mast. Anti-torque comes from a Fenestron, a fan ducted inside the fin that is quieter than an open tail rotor and far safer for the ground crew working close to the aircraft during a hot load.

Powertrain

Two engines are not a luxury here. The Powertrain runs two Turboshaft Engine units, each built from a Compressor, a Combustor, a Power Turbine, and a FADEC control, on Ball Bearing and Oil Seal internals. Both feed a combining Main Gearbox through Freewheel Unit sprag units, so a single engine failure leaves the rotor driven and the flight continued. A Tail Gearbox drives the fenestron, a Rotor Brake stops the rotor for safe loading, and a crashworthy Fuel System with self-sealing Fuel Cell bladders resists post-impact fire.

Medical interior

The Medical Interior is what separates this from any other helicopter. A quick-release Stretcher loads through the clamshell on a Stretcher Loading System rail. A Medical Bulkhead bulkhead places the Patient Monitor, the Transport Ventilator, and the Suction Unit within the medic reach during flight. An Oxygen System with composite Oxygen Cylinder storage and an Oxygen Regulator supplies the patient, all run from an isolated Medical Power Supply supply so a medical fault cannot affect the aircraft electrics. Crew work from energy-absorbing Attendant Seat positions.

Avionics and mission equipment

Because these aircraft fly at night and in bad weather, the Avionics Suite suite is full IFR: a Flight Display, a four-axis Autopilot to cut single-pilot workload, a Weather Radar, NVG Lighting for goggle operations, and an Traffic & Terrain Warning traffic and terrain warning system, built on Bare PCB, Microcontroller, and Power Supply hardware. The Mission Equipment adds an Rescue Hoist for patients who cannot be reached by landing, an Searchlight driven by a Servo Motor, a Cargo Hook, and Emergency Floats for overwater legs.

Landing gear and operation

Unlike a light helicopter on skids, this aircraft uses retractable Landing Gear so the loaded machine can taxi and reposition on hospital aprons. Two Main Gear Leg legs and a steerable Nose Gear ride on Shock Strut oleos, with Wheel Brake discs, Retract Actuator hydraulics, and a Coil Spring in the downlock circuit. In service these helicopters fly two distinct missions: primary scene response, where the hoist and searchlight earn their place, and inter-hospital transfer, where the IFR avionics and twin-engine range matter most. Crews train constantly on engine-out procedures, confined-area approaches, and patient handover, because the value of the aircraft is measured in the minutes it saves.

Safety and operating limits

The defining constraint on these aircraft is weather and pilot workload, not engineering. Most fatal events in the role trace to flight into deteriorating conditions at night or near terrain, which is why the Autopilot, the Weather Radar, the Traffic & Terrain Warning, and NVG Lighting are now standard rather than optional. Operators set hard weather minimums and let the pilot refuse a mission without knowing the patient details, so medical urgency cannot pressure an unsafe launch. The Powertrain twin-engine layout exists for the same reason: a single engine failure over a city or at a confined scene must remain survivable, which is why each Turboshaft Engine is sized to hold the flight on its own. The Medical Interior is built around restraint and isolation, with the Medical Power Supply kept separate from aircraft systems and every loose item secured, because an unrestrained Patient Monitor or oxygen Oxygen Cylinder becomes a projectile in a hard landing. Crews fly in fixed duty cycles with rest rules, and the aircraft is maintained on a strict hour-and-cycle program because an EMS helicopter accumulates many short, demanding flights that wear the Rotor System and gearboxes faster than a transport aircraft would.

Air Ambulance Helicopter parts and their functions

7 top-level parts · 150 parts in total · full bill of materials below
Air Ambulance Helicopter parts diagram: 1 airframe, 2 rotor system, 3 powertrain, 4 medical interior, 5 avionics suite, 6 mission equipment, 7 landing gear. 150 parts in 7 top-level items.
Air Ambulance Helicopter parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Airframe 7 parts 1× Cabin and tailboom
2 Rotor System 7 parts 1× Main and tail rotors
3 Powertrain 6 parts 1× Twin-engine drivetrain
4 Medical Interior 9 parts 1× EMS medical fit
5 Avionics Suite 9 parts 1× IFR avionics suite
6 Mission Equipment 6 parts 1× Hoist, lights, comms
7 Landing Gear 6 parts 1× Retractable gear

3D model

No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials for Air Ambulance Helicopter

7 top-level lines · 81 rows shown · 150 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Airframe 7 parts air-ambulance-helicopter-airframe 1× 1 13 assembly
1.1 Cabin Structure air-ambulance-helicopter-cabin-structure 1× 1 · part
1.2 Tailboom air-ambulance-helicopter-tailboom 1× 1 · part
1.3 Clamshell Doors air-ambulance-helicopter-clamshell-door 1× 1 · part
1.4 Sliding Door air-ambulance-helicopter-sliding-door 2× 2 · part
1.5 Windscreen air-ambulance-helicopter-windscreen 1× 1 · part
1.6 Vertical Fin air-ambulance-helicopter-vertical-fin 1× 1 · part
1.7 Sheet Metal Panel sheet-panel 6× 6 · part
2 Rotor System 7 parts air-ambulance-helicopter-rotor-system 1× 1 20 assembly
2.1 Main Rotor Head air-ambulance-helicopter-main-rotor-head 1× 1 · part
2.2 Main Rotor Blade air-ambulance-helicopter-main-blade 4× 4 · part
2.3 Swashplate air-ambulance-helicopter-swashplate 1× 1 · part
2.4 Fenestron air-ambulance-helicopter-fenestron 1× 1 · part
2.5 Pitch Link air-ambulance-helicopter-pitch-link 4× 4 · part
2.6 Rotor Mast air-ambulance-helicopter-mast 1× 1 · part
2.7 Ball Bearing ball-bearing 8× 8 · part
3 Powertrain 6 parts air-ambulance-helicopter-powertrain 1× 1 46 assembly
3.1 Turboshaft Engine 6 parts air-ambulance-helicopter-turboshaft 2× 2 10 assembly
3.1.1 Compressor air-ambulance-helicopter-compressor 1× 2 · part
3.1.2 Combustor air-ambulance-helicopter-combustor 1× 2 · part
3.1.3 Power Turbine air-ambulance-helicopter-power-turbine 1× 2 · part
3.1.4 FADEC air-ambulance-helicopter-fadec 1× 2 · part
3.1.5 Ball Bearing ball-bearing 4× 8 · part
3.1.6 Oil Seal oil-seal 2× 4 · part
3.2 Main Gearbox 4 parts air-ambulance-helicopter-main-gearbox 1× 1 12 assembly
3.2.1 Helical Gear Pair gear-pair 3× 3 · part
3.2.2 Gearbox Housing gearbox-housing 1× 1 · part
3.2.3 Ball Bearing ball-bearing 6× 6 · part
3.2.4 Oil Seal oil-seal 2× 2 · part
3.3 Tail Gearbox 4 parts air-ambulance-helicopter-tail-gearbox 1× 1 5 assembly
3.3.1 Helical Gear Pair gear-pair 1× 1 · part
3.3.2 Gearbox Housing gearbox-housing 1× 1 · part
3.3.3 Ball Bearing ball-bearing 2× 2 · part
3.3.4 Oil Seal oil-seal 1× 1 · part
3.4 Freewheel Unit air-ambulance-helicopter-freewheel 2× 2 · part
3.5 Fuel System 3 parts air-ambulance-helicopter-fuel-system 1× 1 6 assembly
3.5.1 Fuel Cell air-ambulance-helicopter-fuel-cell 2× 2 · part
3.5.2 Fuel Pump air-ambulance-helicopter-fuel-pump 2× 2 · part
3.5.3 Fuel Valve air-ambulance-helicopter-fuel-valve 2× 2 · part
3.6 Rotor Brake air-ambulance-helicopter-rotor-brake 1× 1 · part
4 Medical Interior 9 parts air-ambulance-helicopter-medical-interior 1× 1 13 assembly
4.1 Stretcher air-ambulance-helicopter-stretcher 1× 1 · part
4.2 Stretcher Loading System air-ambulance-helicopter-loading-system 1× 1 · part
4.3 Medical Bulkhead air-ambulance-helicopter-medical-wall 1× 1 · part
4.4 Oxygen System 3 parts air-ambulance-helicopter-oxygen-system 1× 1 4 assembly
4.4.1 Oxygen Cylinder air-ambulance-helicopter-oxygen-cylinder 2× 2 · part
4.4.2 Oxygen Regulator air-ambulance-helicopter-oxygen-regulator 1× 1 · part
4.4.3 Pressure Sensor pressure-sensor 1× 1 · part
4.5 Suction Unit air-ambulance-helicopter-suction-unit 1× 1 · part
4.6 Patient Monitor air-ambulance-helicopter-patient-monitor 1× 1 · part
4.7 Transport Ventilator air-ambulance-helicopter-ventilator 1× 1 · part
4.8 Medical Power Supply air-ambulance-helicopter-medical-power 1× 1 · part
4.9 Attendant Seat air-ambulance-helicopter-attendant-seat 2× 2 · part
5 Avionics Suite 9 parts air-ambulance-helicopter-avionics 1× 1 15 assembly
5.1 Flight Display air-ambulance-helicopter-glass-cockpit 2× 2 · part
5.2 Autopilot air-ambulance-helicopter-autopilot 1× 1 · part
5.3 Weather Radar air-ambulance-helicopter-weather-radar 1× 1 · part
5.4 NVG Lighting air-ambulance-helicopter-nvg-lighting 1× 1 · part
5.5 Traffic & Terrain Warning air-ambulance-helicopter-tcas 1× 1 · part
5.6 Bare PCB pcb-bare 3× 3 · part
5.7 Microcontroller mcu 3× 3 · part
5.8 Power Supply power-supply 1× 1 · part
5.9 Wire Bundle wire-bundle 2× 2 · part
6 Mission Equipment 6 parts air-ambulance-helicopter-mission-equipment 1× 1 30 assembly
6.1 Rescue Hoist air-ambulance-helicopter-rescue-hoist 1× 1 · part
6.2 Searchlight air-ambulance-helicopter-searchlight 1× 1 · part
6.3 Cargo Hook air-ambulance-helicopter-cargo-hook 1× 1 · part
6.4 Emergency Floats air-ambulance-helicopter-emergency-floats 1× 1 · part
6.5 Mission Radio air-ambulance-helicopter-comms-radio 2× 2 · part
6.6 Servo Motor 4 parts servo-motor 1× 1 24 assembly
6.6.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
6.6.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
6.6.3 Encoder encoder 1× 1 · part
6.6.4 Motor Housing motor-housing 1× 1 · part
7 Landing Gear 6 parts air-ambulance-helicopter-landing-gear 1× 1 13 assembly
7.1 Main Gear Leg air-ambulance-helicopter-main-gear 2× 2 · part
7.2 Nose Gear air-ambulance-helicopter-nose-gear 1× 1 · part
7.3 Shock Strut air-ambulance-helicopter-shock-strut 3× 3 · part
7.4 Wheel Brake air-ambulance-helicopter-wheel-brake 2× 2 · part
7.5 Retract Actuator air-ambulance-helicopter-retract-actuator 3× 3 · part
7.6 Coil Spring coil-spring 2× 2 · part

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $30–$1M. How estimates work
VendorHQSpecialtyMOQLead time
🇦🇹Rosenbauer
rosenbauer.com ↗
Leonding, AT Fire apparatus 200 units 8–14 wks
🇺🇸Oshkosh
oshkoshcorp.com ↗
Oshkosh, US Specialty trucks (Pierce) 200 units 8–14 wks
🇺🇸MSA Safety
msasafety.com ↗
Cranberry Township, US Safety equipment 200 units 8–14 wks
🇩🇪Dräger
draeger.com ↗
Lübeck, DE Safety & medical tech 200 units 8–14 wks
🇺🇸Honeywell
honeywell.com ↗
Charlotte, US Building & safety tech 200 units 8–14 wks

1,098-word article