BOMwiki the bill-of-materials encyclopedia
30,454,201 parts mapped · 193,225 items

You are viewing r11909 of this page, not the current version. Go to current · history

Barber Chair

Product

Overview

The barber chair is a service chair engineered around the working positions of haircutting and straight-razor shaving: it must raise the client to the barber's hand height, spin to face any direction, and lay nearly flat with the head braced. The architecture has been stable for over a century, a heavy cast Floor Base anchoring a foot-pumped Hydraulic Pump Unit, a Recline Mechanism tying the Seat Assembly and Backrest Assembly together, paired Armrest units, a chromed Footrest Assembly, and a removable Headrest for shave work. A complete chair weighs 90–140 kg, most of it deliberately low in the base, and carries working loads of 150–200 kg.

The product's distinguishing feature against a styling chair is the shave package: full recline, calf support, and the adjustable headrest. A styling chair only needs lift and swivel; a barber chair must also become a near-horizontal platform with the client's neck extended.

How it works

Lift is hydraulic and entirely human-powered. The Hydraulic Pump Unit is a self-contained jack in the column: each stroke of the Pump Pedal drives the small-bore Pump Piston, forcing oil from the Oil Reservoir under the ram of the Lift Cylinder. The bore ratio multiplies pedal force hydraulically, so a few easy strokes lift a heavy client through the 13–20 cm range. A heel-press or twist of the pedal opens the Release Valve, a needle valve that bleeds oil back to the reservoir at a controlled rate, the chair descends smoothly rather than dropping. Oil Seal packings on the ram and an O-Ring Set at the valve ports hold the static pressure for hours with a client seated; a chair that slowly sinks under load has worn ram seals, the most common repair on old chairs.

Rotation happens at the Swivel Plate above the column, riding on thrust Ball Bearing races, with a Rotation Lock detent that holds the chair facing the mirror or at 90-degree stations. The mass of the Base Casting, 25–35 kg of cast iron, is what keeps all of this stable when a client steps on the Footrest Plate while mounting the chair.

Recline is mechanical and barber-controlled. Pulling the side-mounted Recline Lever releases notched Recline Quadrant sectors while the barber supports the back; the Backrest Frame rotates on Recline Pivot Shaft shafts near the client's hip line, and Seat Tilt Link members tip the seat pan up slightly in sympathy so the client does not slide forward. Return Coil Spring assists help the barber raise the back with the client's weight on it. At full recline, the Calf Support carries the legs and the headrest takes the head.

The shave position

The Headrest is the most barber-specific component. Its small concave Headrest Pad cradles the occiput with the neck extended, presenting the throat at a stable, fixed height for straight-razor work, any head movement during a razor stroke is a safety problem, so the toothed Headrest Stem and Headrest Clamp are designed for zero play once locked. The stem gives about 15 cm of height adjustment in the Headrest Socket, and the whole headrest pulls out for haircutting. A Paper Roll Bar behind the pad dispenses hygiene paper over the vinyl for each client.

Materials and serviceability

Everything the client or chemicals touch is specified for the salon environment. The Seat Foam is moulded polyurethane around 45 kg/m³, 80–100 mm thick, over a sprung Seat Frame; the Seat Cover and matching Backrest Cover are heavy-gauge vinyl chosen to resist hair dye, barbicide, and daily disinfectant wipe-downs. Structural metal is chromed or polished, the Arm Structure castings, footrest Footrest Strut members, and the traditionally maker-branded footrest plate.

Classic chairs from Koken, Theo A. Kochs, Belmont, and Takara remain in service after fifty years or more because every wear item is replaceable: pump seals, upholstery panels, quadrant springs, and headrest pads are all standard rebuild parts. The hydraulic pump unscrews from the base as a complete cartridge, which is why a century-old casting can run a modern pump.

Bill of materials for Barber Chair

9 top-level lines as of r11909
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Floor Base 6 parts barber-chair-base 1× 1 0 assembly
2 Hydraulic Pump Unit 8 parts barber-chair-hydraulic-pump 1× 1 0 assembly
3 Recline Mechanism 6 parts barber-chair-recline-mech 1× 1 0 assembly
4 Seat Assembly 5 parts barber-chair-seat 1× 1 0 assembly
5 Backrest Assembly 4 parts barber-chair-backrest 1× 1 0 assembly
6 Armrest 3 parts barber-chair-armrest 2× 2 0 assembly
7 Footrest Assembly 4 parts barber-chair-footrest 1× 1 0 assembly
8 Headrest 4 parts barber-chair-headrest 1× 1 0 assembly
9 Fastener Set fastener-set 1× 1 · part

755-word article