Recliner Chair Product
Overview
The recliner chair is a lounge seat that tilts its backrest and raises a footrest so the occupant can move from upright sitting to a near-flat resting posture. Its structure is a Frame of kiln-dried hardwood reinforced with a welded-steel sub-frame, which carries the high loads the reclining motion puts into the seat box. A four-bar Reclining Mechanism couples the back tilt to the Footrest Extension so both move together, and the seat rides a Swivel/Rocker Base that swivels and rocks.
Comfort comes from a sprung Seat, a fiber-wrapped Backrest, and padded Armrest, all cut and sewn in leather or fabric. The chair is offered in a manual version, where a side handle releases the linkage, and a powered version that adds a Power Actuator and a Control Module handset.
How it works
In the manual chair, the occupant pulls the release handle on the Reclining Mechanism. That frees a ratchet, and the sitter's shifting weight drives the stamped-steel linkage: as the back tips rearward, the same set of riveted pivot pins pushes the Footrest Extension scissor arms forward and up. Two coil springs store energy during opening and help return the chair, while the ratchet lets the back lock at intermediate angles.
The powered chair replaces muscle effort with the Power Actuator. A brushed gearmotor — built from a shared Stator Assembly and Rotor Assembly — turns a Ball Screw inside a telescoping tube, converting rotation into a straight push that drives the same linkage. Limit switches stop the motor at full extend and retract. The Control Module board reads the wired handset and switches motor polarity to recline or return.
Throughout the travel, the Seat sinuous springs and high-resilience foam keep the seat compliant, and the Swivel/Rocker Base swivel bearing lets the whole chair turn while rocker springs allow a gentle glide before the footrest is deployed.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
10 top-level lines · 53 rows shown · 75 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Frame 5 parts | recliner-frame | 1× | 1 | 8 | assembly |
| 1.1 | Hardwood Seat Box | recliner-seat-box | 1× | 1 | — | part |
| 1.2 | Back Frame | recliner-back-frame | 1× | 1 | — | part |
| 1.3 | Steel Sub-Frame | recliner-steel-subframe | 1× | 1 | — | part |
| 1.4 | Corner Block | recliner-corner-block | 4× | 4 | — | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Reclining Mechanism 6 parts | recliner-mechanism | 1× | 1 | 14 | assembly |
| 2.1 | Linkage Frame | recliner-linkage-frame | 1× | 1 | — | part |
| 2.2 | Pivot Pin | recliner-pivot-pin | 8× | 8 | — | part |
| 2.3 | Coil Spring | coil-spring | 2× | 2 | — | part |
| 2.4 | Release Handle | recliner-release-handle | 1× | 1 | — | part |
| 2.5 | Recline Ratchet | recliner-ratchet | 1× | 1 | — | part |
| 2.6 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 3 | Footrest Extension 4 parts | recliner-footrest | 1× | 1 | 5 | assembly |
| 3.1 | Footrest Panel | recliner-footrest-panel | 1× | 1 | — | part |
| 3.2 | Scissor Linkage Arm | recliner-scissor-link | 2× | 2 | — | part |
| 3.3 | Footrest Foam | recliner-footrest-foam | 1× | 1 | — | part |
| 3.4 | Footrest Upholstery | recliner-footrest-fabric | 1× | 1 | — | part |
| 4 | Seat 3 parts | recliner-seat | 1× | 1 | 3 | assembly |
| 4.1 | Sinuous Spring Deck | recliner-seat-springs | 1× | 1 | — | part |
| 4.2 | Seat Foam | recliner-seat-foam | 1× | 1 | — | part |
| 4.3 | Seat Upholstery | recliner-seat-fabric | 1× | 1 | — | part |
| 5 | Backrest 3 parts | recliner-back | 1× | 1 | 3 | assembly |
| 5.1 | Back Foam | recliner-back-foam | 1× | 1 | — | part |
| 5.2 | Back Webbing | recliner-back-webbing | 1× | 1 | — | part |
| 5.3 | Back Upholstery | recliner-back-fabric | 1× | 1 | — | part |
| 6 | Armrest 2 parts | recliner-arms | 2× | 2 | 2 | assembly |
| 6.1 | Arm Pad | recliner-arm-pad | 1× | 2 | — | part |
| 6.2 | Arm Upholstery | recliner-arm-fabric | 1× | 2 | — | part |
| 7 | Swivel/Rocker Base 3 parts | recliner-base | 1× | 1 | 4 | assembly |
| 7.1 | Base Ring | recliner-base-ring | 1× | 1 | — | part |
| 7.2 | Ball Bearing | ball-bearing | 1× | 1 | — | part |
| 7.3 | Coil Spring | coil-spring | 2× | 2 | — | part |
| 8 | Power Actuator 6 parts | recliner-power-actuator | 1× | 1 | 28 | assembly |
| 8.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 8.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | — | part |
| 8.1.2 | Copper Winding | copper-winding | 1× | 1 | — | part |
| 8.1.3 | Slot Insulation | stator-insulation | 1× | 1 | — | part |
| 8.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 8.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | — | part |
| 8.2.2 | Rotor Core | rotor-core | 1× | 1 | — | part |
| 8.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | — | part |
| 8.2.4 | Ball Bearing | ball-bearing | 1× | 1 | — | part |
| 8.3 | Ball Screw | ball-screw | 1× | 1 | — | part |
| 8.4 | Actuator Tube | recliner-actuator-tube | 1× | 1 | — | part |
| 8.5 | Actuator Clevis | recliner-actuator-clevis | 2× | 2 | — | part |
| 8.6 | Limit Switch | recliner-limit-switch | 2× | 2 | — | part |
| 9 | Control Module 4 parts | recliner-control | 1× | 1 | 5 | assembly |
| 9.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 9.2 | Handset | recliner-handset | 1× | 1 | — | part |
| 9.3 | Connector | connector | 2× | 2 | — | part |
| 9.4 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 10 | Fastener Set | fastener-set | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $50–$3k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| steelcase.com ↗ | Grand Rapids, US | Office furniture | 200 units | 6–12 wks |
| millerknoll.com ↗ | Zeeland, US | Furniture (Herman Miller) | 200 units | 6–12 wks |
| 🇺🇸Haworth haworth.com ↗ | Holland, US | Office furniture | 200 units | 6–12 wks |
| 🇺🇸HNI hnicorp.com ↗ | Muscatine, US | Furniture & hearth | 200 units | 6–12 wks |
| ikea.com ↗ | Älmhult, SE | Furniture manufacturing | 200 units | 6–12 wks |
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