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Electric Pruning Shears Product

Overview

Electric pruning shears deliver the cutting force of pneumatic tools without air-line hassles or the fuel/exhaust of gasoline chainsaws. A rechargeable [[li-cell-18650|lithium battery]] powers a compact Electric Motor, whose output is geared down and converted into either a reciprocating or rotating Blade Assembly. The operator squeezes a Trigger Switch to run the motor; releasing it stops the blade (or allows coasting, depending on type). A single charge typically enables 30–60 minutes of continuous cutting on branches up to 20 mm diameter.

Compared to hand pruners, the motor removes user fatigue during repetitive work. Compared to chainsaws, the straight shear cuts cleanly without crushing bark. Compared to pneumatic shears, there is no compressor or hose tether.

How it works

The Lithium Battery Pack stores chemical energy in lithium-ion cells (typically 18650 or 21700 form factors), each producing approximately 3.7 V nominal. Cells are wired in series (e.g., five cells for 18.5 V) or mixed series–parallel configurations to achieve the target pack voltage (18–36 V) and capacity (1.5–4 Ah). A BMS Board monitors individual cell voltage and temperature, preventing overcharge, deep discharge, and thermal runaway.

When the user squeezes the Trigger Switch, a Switch Contact closes, completing a circuit through the MOSFET on the Control Circuit Board. The MOSFET gate is energized, turning it fully on and allowing battery current to flow to the Electric Motor. Motor speed is modulated by pulse-width modulation (PWM): the microcontroller varies the on/off ratio of the MOSFET 1000+ times per second, effectively controlling average current and motor speed.

The motor's Motor Rotor and Stator Assembly interact magnetically, spinning the shaft at high speed (typically 5000–10,000 RPM). The Gearbox Assembly reduces this through a Gear Set to the Output Shaft, which drives either an oscillating or continuous-rotation blade mechanism.

In oscillating designs (reciprocating shears), a crankshaft or cam converts the output shaft rotation into back-and-forth motion of the Upper Cutting Blade. The Lower Blade / Anvil remains stationary (or counter-oscillates slightly), creating a scissor-like motion at 1200–2000 cycles per minute. With each cycle, the sharp edge of the upper blade shears the branch against the anvil of the lower blade.

In rotary designs (less common), the [[electric-pruning-shears-impeller|blade disc]] rotates continuously, with multiple blade edges passing the stationary [[electric-pruning-shears-lower-blade|anvil]] to create a rapid series of cuts. Either design cuts cleanly through green wood and dormant canes.

The Return Spring returns the blade(s) to the open position after each cut. When the trigger is released, the MOSFET turns off, motor current ceases, and the blade coasts to a stop (friction and spring action stop the motion quickly, usually within 1–2 seconds).

Excess current (e.g., jamming the blade against a hard knot in wood) causes the current to rise. The Control Circuit Board can sense this and limit PWM to prevent motor burnout. A manual Safety Lock prevents accidental trigger depression while the shears are slung across the operator's body.

Build & assembly graph

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Bill of materials

8 top-level lines · 45 rows shown · 40 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Blade Assembly 6 parts electric-pruning-shears-blade-assembly 1 6 assembly
1.1 Upper Cutting Blade electric-pruning-shears-upper-blade 1 part
1.2 Lower Blade / Anvil electric-pruning-shears-lower-blade 1 part
1.3 Blade Pivot Pin electric-pruning-shears-blade-pivot 1 part
1.4 Blade Guide electric-pruning-shears-blade-guide 1 part
1.5 Return Spring electric-pruning-shears-return-spring 1 part
1.6 O-Ring Set oring-set 1 part
2 Electric Motor 5 parts electric-pruning-shears-motor 1 6 assembly
2.1 Motor Stator electric-pruning-shears-motor-stator 1 part
2.2 Motor Rotor electric-pruning-shears-motor-rotor 1 part
2.3 Motor Housing electric-pruning-shears-motor-housing 1 part
2.4 Ball Bearing ball-bearing 2 part
2.5 Motor Connector electric-pruning-shears-motor-connector 1 part
3 Gearbox Assembly 4 parts electric-pruning-shears-gearbox 1 4 assembly
3.1 Gearbox Housing electric-pruning-shears-gearbox-housing 1 part
3.2 Gear Set electric-pruning-shears-gear-set 1 part
3.3 Output Shaft electric-pruning-shears-output-shaft 1 part
3.4 Helical Gear Pair gear-pair 1 part
4 Lithium Battery Pack 4 parts electric-pruning-shears-battery 1 5 assembly
4.1 Li-ion Cell, 18650 li-cell-18650 2 part
4.2 BMS Board electric-pruning-shears-bms-board 1 part
4.3 Battery Case electric-pruning-shears-battery-case 1 part
4.4 Battery Terminal electric-pruning-shears-battery-terminal 1 part
5 Trigger Switch 4 parts electric-pruning-shears-trigger 1 4 assembly
5.1 Trigger Button electric-pruning-shears-trigger-button 1 part
5.2 Trigger Spring electric-pruning-shears-trigger-spring 1 part
5.3 Safety Lock electric-pruning-shears-safety-lock 1 part
5.4 Switch Contact electric-pruning-shears-switch-contact 1 part
6 Handle & Housing 4 parts electric-pruning-shears-handle 1 4 assembly
6.1 Grip Sleeve electric-pruning-shears-handle-grip 1 part
6.2 Upper Shell electric-pruning-shears-upper-shell 1 part
6.3 Lower Shell electric-pruning-shears-lower-shell 1 part
6.4 Wrist Strap electric-pruning-shears-strap 1 part
7 Control Circuit Board 5 parts electric-pruning-shears-circuit-board 1 6 assembly
7.1 Bare PCB pcb-bare 1 part
7.2 MOSFET electric-pruning-shears-mosfet 1 part
7.3 Capacitor electric-pruning-shears-capacitor 2 part
7.4 Diode electric-pruning-shears-diode 1 part
7.5 Connector Header electric-pruning-shears-connector-board 1 part
8 Battery Charger 5 parts electric-pruning-shears-charger 1 5 assembly
8.1 Charger Housing electric-pruning-shears-charger-body 1 part
8.2 Charging Transformer electric-pruning-shears-charger-transformer 1 part
8.3 Charger Control Circuit electric-pruning-shears-charger-circuit 1 1 assembly
8.4 Charger Connector electric-pruning-shears-charger-connector 1 part
8.5 Power Supply power-supply 1 part

Sourcing — likely vendors

Companies that make this · indicative price $80–$5k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇸🇪Husqvarna
husqvarna.com ↗
Stockholm, SE Outdoor power products 500 units 8–14 wks
🇩🇪STIHL
stihl.com ↗
Waiblingen, DE Chainsaws & outdoor power 500 units 8–14 wks
🇺🇸Toro
thetorocompany.com ↗
Bloomington, US Turf & outdoor equipment 500 units 8–14 wks
powerequipment.honda.com ↗ Tokyo, JP Engines & outdoor power 500 units 8–14 wks
🇨🇳Chervon
chervongroup.com ↗
Nanjing, CN Power tools (EGO, SKIL) 500 units 8–14 wks

564-word article