Leaf Blower
ProductOverview
A leaf blower clears leaves and debris by accelerating a large volume of air into a fast jet. This model is a cordless handheld unit built around a brushless motor and a removable lithium-ion pack. The motor spins an axial impeller that draws air through a guarded inlet and forces it through a scroll housing and out a tapered nozzle.
The Power Unit pairs a BLDC Motor with a Motor Controller. The motor is an outrunner BLDC unit with a wound stator and a permanent-magnet rotor; the controller is a three-phase inverter board whose Power MOSFET Stage commutate the windings under MCU control, setting motor speed from the trigger signal. DC power comes from the Battery Pack, a series-parallel array of 18650 cells managed by a BMS board for protection and balancing.
How it works
The motor shaft drives the Impeller Assembly. A glass-filled nylon Impeller (Fan) sits inside a Volute Housing, a spiral scroll that raises air velocity as the flow moves toward the outlet. A retaining nut clamps the impeller to the shaft. Working air enters through the Intake Assembly: a slotted grille keeps fingers and large debris out, and a reusable foam filter keeps dust off the impeller and motor.
The accelerated air exits through the Blower Tube Assembly, a rigid tube ending in a tapered nozzle that narrows the stream to raise exit speed. A flat concentrator attachment can be fitted for stubborn wet debris.
Construction
The operator commands speed from the Handle Assembly: a variable-speed trigger sets output proportional to travel, and a cruise dial holds a set speed without holding the trigger. The powerhead is enclosed by the Housing, two moulded clamshell halves carried on rubber anti-vibration mounts that damp motor and impeller vibration into the grip. Power and trigger signals run between the battery, controller, motor, and trigger through the Internal Wiring harness.
Leaf Blower parts and their functions
8 top-level parts · 68 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Power Unit 4 parts | 1× | brushless motor + controller |
| 2 | Battery Pack 4 parts | 1× | 18650-based Li-ion pack |
| 3 | Impeller Assembly 5 parts | 1× | fan + volute housing |
| 4 | Intake Assembly 3 parts | 1× | grille + dust filter |
| 5 | Blower Tube Assembly 4 parts | 1× | blower tube + nozzle |
| 6 | Handle Assembly 4 parts | 1× | grip + throttle + cruise |
| 7 | Housing 4 parts | 1× | clamshell shells + AV mounts |
| 8 | Internal Wiring 2 parts | 1× | internal harness |
3D model
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Build & assembly graph
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Bill of materials for Leaf Blower
8 top-level lines · 45 rows shown · 68 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Power Unit 4 parts | leaf-blower-power-unit | 1× | 1 | 30 | assembly |
| 1.1 | BLDC Motor 4 parts | leaf-blower-motor | 1× | 1 | 24 | assembly |
| 1.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 1.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 1.1.3 | Copper Winding | copper-winding | 1× | 1 | · | part |
| 1.1.4 | Motor Housing | motor-housing | 1× | 1 | · | part |
| 1.2 | Motor Controller 3 parts | leaf-blower-controller | 1× | 1 | 3 | assembly |
| 1.2.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 1.2.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 1.2.3 | Power MOSFET Stage | leaf-blower-power-mosfets | 1× | 1 | · | part |
| 1.3 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 1.4 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 2 | Battery Pack 4 parts | leaf-blower-battery-pack | 1× | 1 | 13 | assembly |
| 2.1 | Li-ion Cell, 18650 | li-cell-18650 | 10× | 10 | · | part |
| 2.2 | BMS Board | bms-board | 1× | 1 | · | part |
| 2.3 | Battery Housing | leaf-blower-battery-housing | 1× | 1 | · | part |
| 2.4 | Connector | connector | 1× | 1 | · | part |
| 3 | Impeller Assembly 5 parts | leaf-blower-impeller-assembly | 1× | 1 | 5 | assembly |
| 3.1 | Impeller (Fan) | leaf-blower-fan | 1× | 1 | · | part |
| 3.2 | Volute Housing | leaf-blower-volute | 1× | 1 | · | part |
| 3.3 | Impeller Retaining Nut | leaf-blower-fan-nut | 1× | 1 | · | part |
| 3.4 | Ball Bearing | ball-bearing | 1× | 1 | · | part |
| 3.5 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 4 | Intake Assembly 3 parts | leaf-blower-intake-assembly | 1× | 1 | 3 | assembly |
| 4.1 | Intake Grille | leaf-blower-intake-grille | 1× | 1 | · | part |
| 4.2 | Intake Filter | leaf-blower-intake-filter | 1× | 1 | · | part |
| 4.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 5 | Blower Tube Assembly 4 parts | leaf-blower-tube-assembly | 1× | 1 | 4 | assembly |
| 5.1 | Blower Tube | leaf-blower-tube | 1× | 1 | · | part |
| 5.2 | Nozzle | leaf-blower-nozzle | 1× | 1 | · | part |
| 5.3 | Flat Concentrator | leaf-blower-concentrator | 1× | 1 | · | part |
| 5.4 | Tube Latch | leaf-blower-tube-latch | 1× | 1 | · | part |
| 6 | Handle Assembly 4 parts | leaf-blower-handle-assembly | 1× | 1 | 4 | assembly |
| 6.1 | Handle Grip | leaf-blower-grip | 1× | 1 | · | part |
| 6.2 | Throttle Trigger | leaf-blower-throttle-trigger | 1× | 1 | · | part |
| 6.3 | Cruise Control Dial | leaf-blower-cruise-control | 1× | 1 | · | part |
| 6.4 | Connector | connector | 1× | 1 | · | part |
| 7 | Housing 4 parts | leaf-blower-housing | 1× | 1 | 5 | assembly |
| 7.1 | Housing Shell | leaf-blower-housing-shell | 2× | 2 | · | part |
| 7.2 | Anti-Vibration Mount Set | leaf-blower-av-mounts | 1× | 1 | · | part |
| 7.3 | Battery Mount | leaf-blower-battery-mount | 1× | 1 | · | part |
| 7.4 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 8 | Internal Wiring 2 parts | leaf-blower-wiring | 1× | 1 | 4 | assembly |
| 8.1 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 8.2 | Connector | connector | 3× | 3 | · | part |
Sourcing: possible vendors
Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $80–$5k. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| husqvarna.com ↗ | Stockholm, SE | Outdoor power products | 500 units | 8–14 wks |
|
🇩🇪STIHL
stihl.com ↗
|
Waiblingen, DE | Chainsaws & outdoor power | 500 units | 8–14 wks |
|
🇺🇸Toro
thetorocompany.com ↗
|
Bloomington, US | Turf & outdoor equipment | 500 units | 8–14 wks |
| powerequipment.honda.com ↗ | Tokyo, JP | Engines & outdoor power | 500 units | 8–14 wks |
|
🇨🇳Chervon
chervongroup.com ↗
|
Nanjing, CN | Power tools (EGO, SKIL) | 500 units | 8–14 wks |
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