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Leaf Blower

Product

Overview

A leaf blower clears leaves and debris by accelerating a large volume of air into a fast jet. This model is a cordless handheld unit built around a brushless motor and a removable lithium-ion pack. The motor spins an axial impeller that draws air through a guarded inlet and forces it through a scroll housing and out a tapered nozzle.

The Power Unit pairs a BLDC Motor with a Motor Controller. The motor is an outrunner BLDC unit with a wound stator and a permanent-magnet rotor; the controller is a three-phase inverter board whose Power MOSFET Stage commutate the windings under MCU control, setting motor speed from the trigger signal. DC power comes from the Battery Pack, a series-parallel array of 18650 cells managed by a BMS board for protection and balancing.

How it works

The motor shaft drives the Impeller Assembly. A glass-filled nylon Impeller (Fan) sits inside a Volute Housing, a spiral scroll that raises air velocity as the flow moves toward the outlet. A retaining nut clamps the impeller to the shaft. Working air enters through the Intake Assembly: a slotted grille keeps fingers and large debris out, and a reusable foam filter keeps dust off the impeller and motor.

The accelerated air exits through the Blower Tube Assembly, a rigid tube ending in a tapered nozzle that narrows the stream to raise exit speed. A flat concentrator attachment can be fitted for stubborn wet debris.

Construction

The operator commands speed from the Handle Assembly: a variable-speed trigger sets output proportional to travel, and a cruise dial holds a set speed without holding the trigger. The powerhead is enclosed by the Housing, two moulded clamshell halves carried on rubber anti-vibration mounts that damp motor and impeller vibration into the grip. Power and trigger signals run between the battery, controller, motor, and trigger through the Internal Wiring harness.

Leaf Blower parts and their functions

8 top-level parts · 68 parts in total · full bill of materials below
Leaf Blower parts diagram: 1 power unit, 2 battery pack, 3 impeller assembly, 4 intake assembly, 5 blower tube assembly, 6 handle assembly, 7 housing, 8 internal wiring. 68 parts in 8 assemblies.
Leaf Blower parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Power Unit 4 parts brushless motor + controller
2 Battery Pack 4 parts 18650-based Li-ion pack
3 Impeller Assembly 5 parts fan + volute housing
4 Intake Assembly 3 parts grille + dust filter
5 Blower Tube Assembly 4 parts blower tube + nozzle
6 Handle Assembly 4 parts grip + throttle + cruise
7 Housing 4 parts clamshell shells + AV mounts
8 Internal Wiring 2 parts internal harness

3D model

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Build & assembly graph

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Bill of materials for Leaf Blower

8 top-level lines · 45 rows shown · 68 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Power Unit 4 parts leaf-blower-power-unit 1 30 assembly
1.1 BLDC Motor 4 parts leaf-blower-motor 1 24 assembly
1.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
1.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
1.1.3 Copper Winding copper-winding 1 · part
1.1.4 Motor Housing motor-housing 1 · part
1.2 Motor Controller 3 parts leaf-blower-controller 1 3 assembly
1.2.1 Bare PCB pcb-bare 1 · part
1.2.2 Microcontroller mcu 1 · part
1.2.3 Power MOSFET Stage leaf-blower-power-mosfets 1 · part
1.3 Ball Bearing ball-bearing 2 · part
1.4 Fastener Set fastener-set 1 · part
2 Battery Pack 4 parts leaf-blower-battery-pack 1 13 assembly
2.1 Li-ion Cell, 18650 li-cell-18650 10× 10 · part
2.2 BMS Board bms-board 1 · part
2.3 Battery Housing leaf-blower-battery-housing 1 · part
2.4 Connector connector 1 · part
3 Impeller Assembly 5 parts leaf-blower-impeller-assembly 1 5 assembly
3.1 Impeller (Fan) leaf-blower-fan 1 · part
3.2 Volute Housing leaf-blower-volute 1 · part
3.3 Impeller Retaining Nut leaf-blower-fan-nut 1 · part
3.4 Ball Bearing ball-bearing 1 · part
3.5 O-Ring Set oring-set 1 · part
4 Intake Assembly 3 parts leaf-blower-intake-assembly 1 3 assembly
4.1 Intake Grille leaf-blower-intake-grille 1 · part
4.2 Intake Filter leaf-blower-intake-filter 1 · part
4.3 Fastener Set fastener-set 1 · part
5 Blower Tube Assembly 4 parts leaf-blower-tube-assembly 1 4 assembly
5.1 Blower Tube leaf-blower-tube 1 · part
5.2 Nozzle leaf-blower-nozzle 1 · part
5.3 Flat Concentrator leaf-blower-concentrator 1 · part
5.4 Tube Latch leaf-blower-tube-latch 1 · part
6 Handle Assembly 4 parts leaf-blower-handle-assembly 1 4 assembly
6.1 Handle Grip leaf-blower-grip 1 · part
6.2 Throttle Trigger leaf-blower-throttle-trigger 1 · part
6.3 Cruise Control Dial leaf-blower-cruise-control 1 · part
6.4 Connector connector 1 · part
7 Housing 4 parts leaf-blower-housing 1 5 assembly
7.1 Housing Shell leaf-blower-housing-shell 2 · part
7.2 Anti-Vibration Mount Set leaf-blower-av-mounts 1 · part
7.3 Battery Mount leaf-blower-battery-mount 1 · part
7.4 Fastener Set fastener-set 1 · part
8 Internal Wiring 2 parts leaf-blower-wiring 1 4 assembly
8.1 Wire Bundle wire-bundle 1 · part
8.2 Connector connector 3 · part

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $80–$5k. How estimates work
VendorHQSpecialtyMOQLead time
🇸🇪Husqvarna
husqvarna.com ↗
Stockholm, SE Outdoor power products 500 units 8–14 wks
🇩🇪STIHL
stihl.com ↗
Waiblingen, DE Chainsaws & outdoor power 500 units 8–14 wks
🇺🇸Toro
thetorocompany.com ↗
Bloomington, US Turf & outdoor equipment 500 units 8–14 wks
powerequipment.honda.com ↗ Tokyo, JP Engines & outdoor power 500 units 8–14 wks
🇨🇳Chervon
chervongroup.com ↗
Nanjing, CN Power tools (EGO, SKIL) 500 units 8–14 wks

337-word article