Leaf Vacuum / Mulcher Product
Overview
In autumn a lawn can disappear under fallen leaves faster than they can be raked. A leaf vacuum and mulcher solves this by sucking the leaves up, shredding them to a fraction of their volume, and bagging the mulch, which can then be composted or spread as a thin layer. This model is a wheeled petrol machine pushed across the yard like a mower, but with a vacuum nozzle instead of a cutting deck.
The Petrol Engine is an air-cooled overhead-valve petrol unit started by a Recoil Starter, fed by a float-bowl Carburetor, and fired by the Spark Plug. Unusually it drives no gearbox or belt: the impeller mounts straight on its crankshaft.
How it works
The heart of the machine is the Impeller & Shredder. A Blower Motor-style fan drive spins a steel Shredding Impeller that does two jobs at once. Its blades act as a vacuum pump, pulling a fast air stream in through the nozzle, and they also chop the leaves carried in that stream. A heavy Cutting Line flails the debris further, and a Shred Screen holds material in the chamber until it is fine enough to pass, which is what gives the large volume reduction. The shredded stream is thrown out the volute toward the bag, riding on Ball Bearing supports.
Leaves reach the impeller through the Intake & Chute: a wide floor nozzle, a flexible hose, and a discharge chute that delivers mulch into the Collection Bag, a breathable fabric sack that traps debris while letting the air escape.
Construction
The engine and housing sit on the Frame & Wheels, a welded frame on four Wheel Assembly wheels. The operator steers from the Push Handle, and a Intake Guard screens the impeller inlet against hands and stones. The unit is bolted together with a shared Fastener Set.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
8 top-level lines · 34 rows shown · 63 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Petrol Engine 9 parts | leaf-mulcher-engine | 1× | 1 | 11 | assembly |
| 1.1 | Cylinder Block & Head | leaf-mulcher-block | 1× | 1 | — | part |
| 1.2 | Piston & Rings | leaf-mulcher-piston | 1× | 1 | — | part |
| 1.3 | Crankshaft | leaf-mulcher-crankshaft | 1× | 1 | — | part |
| 1.4 | Carburetor | leaf-mulcher-carburetor | 1× | 1 | — | part |
| 1.5 | Spark Plug | spark-plug | 1× | 1 | — | part |
| 1.6 | Recoil Starter | leaf-mulcher-recoil-starter | 1× | 1 | — | part |
| 1.7 | Fuel Tank | leaf-mulcher-fuel-tank | 1× | 1 | — | part |
| 1.8 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 1.9 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 2 | Impeller & Shredder 6 parts | leaf-mulcher-impeller-unit | 1× | 1 | 7 | assembly |
| 2.1 | Blower Motor | blower-motor | 1× | 1 | — | part |
| 2.2 | Shredding Impeller | leaf-mulcher-impeller | 1× | 1 | — | part |
| 2.3 | Cutting Line | leaf-mulcher-cutting-line | 1× | 1 | — | part |
| 2.4 | Shred Screen | leaf-mulcher-shred-screen | 1× | 1 | — | part |
| 2.5 | Fan Volute | leaf-mulcher-volute | 1× | 1 | — | part |
| 2.6 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 3 | Intake & Chute 3 parts | leaf-mulcher-intake | 1× | 1 | 3 | assembly |
| 3.1 | Intake Nozzle | leaf-mulcher-nozzle | 1× | 1 | — | part |
| 3.2 | Intake Hose | leaf-mulcher-intake-hose | 1× | 1 | — | part |
| 3.3 | Discharge Chute | leaf-mulcher-discharge-chute | 1× | 1 | — | part |
| 4 | Collection Bag | leaf-mulcher-collection-bag | 1× | 1 | — | part |
| 5 | Frame & Wheels 3 parts | leaf-mulcher-chassis | 1× | 1 | 38 | assembly |
| 5.1 | Steel Frame | leaf-mulcher-frame | 1× | 1 | — | part |
| 5.2 | Wheel Assembly 5 parts | wheel-assembly | 4× | 4 | 9 | assembly |
| 5.2.1 | Alloy Wheel | alloy-wheel | 1× | 4 | — | part |
| 5.2.2 | Tire | tire | 1× | 4 | — | part |
| 5.2.3 | TPMS Sensor | tpms-sensor | 1× | 4 | — | part |
| 5.2.4 | Lug Nut | lug-nut | 5× | 20 | — | part |
| 5.2.5 | Valve Stem | valve-stem | 1× | 4 | — | part |
| 5.3 | Engine Mount | leaf-mulcher-engine-mount | 1× | 1 | — | part |
| 6 | Push Handle | leaf-mulcher-handle | 1× | 1 | — | part |
| 7 | Intake Guard | leaf-mulcher-guard | 1× | 1 | — | part |
| 8 | Fastener Set | fastener-set | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $80–$5k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| husqvarna.com ↗ | Stockholm, SE | Outdoor power products | 500 units | 8–14 wks |
| 🇩🇪STIHL stihl.com ↗ | Waiblingen, DE | Chainsaws & outdoor power | 500 units | 8–14 wks |
| 🇺🇸Toro thetorocompany.com ↗ | Bloomington, US | Turf & outdoor equipment | 500 units | 8–14 wks |
| powerequipment.honda.com ↗ | Tokyo, JP | Engines & outdoor power | 500 units | 8–14 wks |
| 🇨🇳Chervon chervongroup.com ↗ | Nanjing, CN | Power tools (EGO, SKIL) | 500 units | 8–14 wks |
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