Pole Saw Product
Overview
A pole saw is a small chainsaw on the end of a long pole, used to prune branches that are too high to reach safely from the ground. This model is cordless: a brushless motor at the head drives a short bar-and-chain, fed by a lithium-ion battery, on an aluminium pole that telescopes to put the cut several metres up. The operator stands clear below and works the cut through a trigger at the lower handle.
The Motor Powerhead houses a brushless DC motor — a Stator Assembly, a Rotor Assembly and Copper Winding in a sealed Motor Housing. A Helical Gear Pair reduces motor speed to the high torque the chain needs, and a Motor Controller commutates the motor in response to the trigger.
How it works
Cutting is done by the Cutting Head. A toothed Drive Sprocket on the motor output pulls the Saw Chain around the Guide Bar; the chain's cutter links shave wood fibre as they pass through the kerf. Because chain and bar generate heat by friction, a Automatic Oiler meters bar oil onto the chain from a reservoir as the saw runs, keeping it cool and free. Chain tension is set at the Bar Mount & Tensioner so the chain stays seated in the bar groove without binding.
Power comes from the Battery Pack, a removable pack of Li-ion Cell, 18650 cells watched over by a BMS Board that balances the cells and cuts off on over-current or under-voltage.
Construction
The Telescoping Pole is a two-section aluminium tube; a cam Lock Collar clamps the inner tube at the chosen length, and a splined coupling carries motor torque up to the head. The operator runs the saw through the Controls — a variable-speed Trigger Switch gated by a Safety Lockout so it cannot fire accidentally. A Chain Guard covers the bar nose, and the housings close with a common Fastener Set.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
7 top-level lines · 43 rows shown · 60 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Motor Powerhead 7 parts | pole-saw-powerhead | 1× | 1 | 30 | assembly |
| 1.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 1.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | — | part |
| 1.1.2 | Copper Winding | copper-winding | 1× | 1 | — | part |
| 1.1.3 | Slot Insulation | stator-insulation | 1× | 1 | — | part |
| 1.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 1.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | — | part |
| 1.2.2 | Rotor Core | rotor-core | 1× | 1 | — | part |
| 1.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | — | part |
| 1.2.4 | Ball Bearing | ball-bearing | 1× | 1 | — | part |
| 1.3 | Copper Winding | copper-winding | 1× | 1 | — | part |
| 1.4 | Motor Housing | motor-housing | 1× | 1 | — | part |
| 1.5 | Helical Gear Pair | gear-pair | 1× | 1 | — | part |
| 1.6 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 1.7 | Motor Controller 3 parts | pole-saw-controller | 1× | 1 | 3 | assembly |
| 1.7.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 1.7.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 1.7.3 | MOSFET Switch Set | pole-saw-mosfet-set | 1× | 1 | — | part |
| 2 | Cutting Head 5 parts | pole-saw-cutting-head | 1× | 1 | 6 | assembly |
| 2.1 | Guide Bar | pole-saw-guide-bar | 1× | 1 | — | part |
| 2.2 | Saw Chain | pole-saw-chain | 1× | 1 | — | part |
| 2.3 | Drive Sprocket | pole-saw-sprocket | 1× | 1 | — | part |
| 2.4 | Automatic Oiler 2 parts | pole-saw-auto-oiler | 1× | 1 | 2 | assembly |
| 2.4.1 | Oil Reservoir | pole-saw-oil-tank | 1× | 1 | — | part |
| 2.4.2 | Oil Pump | pole-saw-oil-pump | 1× | 1 | — | part |
| 2.5 | Bar Mount & Tensioner | pole-saw-bar-mount | 1× | 1 | — | part |
| 3 | Telescoping Pole 4 parts | pole-saw-pole-assembly | 1× | 1 | 4 | assembly |
| 3.1 | Inner Pole Tube | pole-saw-inner-tube | 1× | 1 | — | part |
| 3.2 | Outer Pole Tube | pole-saw-outer-tube | 1× | 1 | — | part |
| 3.3 | Lock Collar | pole-saw-lock-collar | 1× | 1 | — | part |
| 3.4 | Drive Coupling | pole-saw-drive-cable | 1× | 1 | — | part |
| 4 | Battery Pack 4 parts | pole-saw-battery | 1× | 1 | 14 | assembly |
| 4.1 | Li-ion Cell, 18650 | li-cell-18650 | 10× | 10 | — | part |
| 4.2 | BMS Board | bms-board | 1× | 1 | — | part |
| 4.3 | Battery Case | pole-saw-battery-case | 1× | 1 | — | part |
| 4.4 | Connector | connector | 2× | 2 | — | part |
| 5 | Controls 4 parts | pole-saw-controls | 1× | 1 | 4 | assembly |
| 5.1 | Trigger Switch | pole-saw-trigger | 1× | 1 | — | part |
| 5.2 | Safety Lockout | pole-saw-lockout | 1× | 1 | — | part |
| 5.3 | Handle Grip | pole-saw-grip | 1× | 1 | — | part |
| 5.4 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 6 | Chain Guard | pole-saw-guard | 1× | 1 | — | part |
| 7 | Fastener Set | fastener-set | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $80–$5k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| husqvarna.com ↗ | Stockholm, SE | Outdoor power products | 500 units | 8–14 wks |
| 🇩🇪STIHL stihl.com ↗ | Waiblingen, DE | Chainsaws & outdoor power | 500 units | 8–14 wks |
| 🇺🇸Toro thetorocompany.com ↗ | Bloomington, US | Turf & outdoor equipment | 500 units | 8–14 wks |
| powerequipment.honda.com ↗ | Tokyo, JP | Engines & outdoor power | 500 units | 8–14 wks |
| 🇨🇳Chervon chervongroup.com ↗ | Nanjing, CN | Power tools (EGO, SKIL) | 500 units | 8–14 wks |
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