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Pole Saw Product

Overview

A pole saw is a small chainsaw on the end of a long pole, used to prune branches that are too high to reach safely from the ground. This model is cordless: a brushless motor at the head drives a short bar-and-chain, fed by a lithium-ion battery, on an aluminium pole that telescopes to put the cut several metres up. The operator stands clear below and works the cut through a trigger at the lower handle.

The Motor Powerhead houses a brushless DC motor — a Stator Assembly, a Rotor Assembly and Copper Winding in a sealed Motor Housing. A Helical Gear Pair reduces motor speed to the high torque the chain needs, and a Motor Controller commutates the motor in response to the trigger.

How it works

Cutting is done by the Cutting Head. A toothed Drive Sprocket on the motor output pulls the Saw Chain around the Guide Bar; the chain's cutter links shave wood fibre as they pass through the kerf. Because chain and bar generate heat by friction, a Automatic Oiler meters bar oil onto the chain from a reservoir as the saw runs, keeping it cool and free. Chain tension is set at the Bar Mount & Tensioner so the chain stays seated in the bar groove without binding.

Power comes from the Battery Pack, a removable pack of Li-ion Cell, 18650 cells watched over by a BMS Board that balances the cells and cuts off on over-current or under-voltage.

Construction

The Telescoping Pole is a two-section aluminium tube; a cam Lock Collar clamps the inner tube at the chosen length, and a splined coupling carries motor torque up to the head. The operator runs the saw through the Controls — a variable-speed Trigger Switch gated by a Safety Lockout so it cannot fire accidentally. A Chain Guard covers the bar nose, and the housings close with a common Fastener Set.

Build & assembly graph

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Bill of materials

7 top-level lines · 43 rows shown · 60 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Motor Powerhead 7 parts pole-saw-powerhead 1 30 assembly
1.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
1.1.1 Stator Core (laminations) stator-core 1 part
1.1.2 Copper Winding copper-winding 1 part
1.1.3 Slot Insulation stator-insulation 1 part
1.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
1.2.1 Rotor Shaft rotor-shaft 1 part
1.2.2 Rotor Core rotor-core 1 part
1.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
1.2.4 Ball Bearing ball-bearing 1 part
1.3 Copper Winding copper-winding 1 part
1.4 Motor Housing motor-housing 1 part
1.5 Helical Gear Pair gear-pair 1 part
1.6 Ball Bearing ball-bearing 2 part
1.7 Motor Controller 3 parts pole-saw-controller 1 3 assembly
1.7.1 Bare PCB pcb-bare 1 part
1.7.2 Microcontroller mcu 1 part
1.7.3 MOSFET Switch Set pole-saw-mosfet-set 1 part
2 Cutting Head 5 parts pole-saw-cutting-head 1 6 assembly
2.1 Guide Bar pole-saw-guide-bar 1 part
2.2 Saw Chain pole-saw-chain 1 part
2.3 Drive Sprocket pole-saw-sprocket 1 part
2.4 Automatic Oiler 2 parts pole-saw-auto-oiler 1 2 assembly
2.4.1 Oil Reservoir pole-saw-oil-tank 1 part
2.4.2 Oil Pump pole-saw-oil-pump 1 part
2.5 Bar Mount & Tensioner pole-saw-bar-mount 1 part
3 Telescoping Pole 4 parts pole-saw-pole-assembly 1 4 assembly
3.1 Inner Pole Tube pole-saw-inner-tube 1 part
3.2 Outer Pole Tube pole-saw-outer-tube 1 part
3.3 Lock Collar pole-saw-lock-collar 1 part
3.4 Drive Coupling pole-saw-drive-cable 1 part
4 Battery Pack 4 parts pole-saw-battery 1 14 assembly
4.1 Li-ion Cell, 18650 li-cell-18650 10× 10 part
4.2 BMS Board bms-board 1 part
4.3 Battery Case pole-saw-battery-case 1 part
4.4 Connector connector 2 part
5 Controls 4 parts pole-saw-controls 1 4 assembly
5.1 Trigger Switch pole-saw-trigger 1 part
5.2 Safety Lockout pole-saw-lockout 1 part
5.3 Handle Grip pole-saw-grip 1 part
5.4 Wire Bundle wire-bundle 1 part
6 Chain Guard pole-saw-guard 1 part
7 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $80–$5k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇸🇪Husqvarna
husqvarna.com ↗
Stockholm, SE Outdoor power products 500 units 8–14 wks
🇩🇪STIHL
stihl.com ↗
Waiblingen, DE Chainsaws & outdoor power 500 units 8–14 wks
🇺🇸Toro
thetorocompany.com ↗
Bloomington, US Turf & outdoor equipment 500 units 8–14 wks
powerequipment.honda.com ↗ Tokyo, JP Engines & outdoor power 500 units 8–14 wks
🇨🇳Chervon
chervongroup.com ↗
Nanjing, CN Power tools (EGO, SKIL) 500 units 8–14 wks

342-word article