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Electric Toothbrush

Product

Also known as: Oral-B, Sonicare, power toothbrush

Overview

The electric toothbrush is a sonic, rechargeable oral-care appliance. Rather than a rotary motor, it uses a linear resonant actuator that vibrates the brush stem tens of thousands of times per minute, driving fluid between the teeth in addition to direct bristle contact. The handle is fully sealed for wet use and charges inductively, with no exposed metal contacts.

The Handle Housing encloses the drive, battery and electronics, and the Brush Head snaps onto the drive shaft as a replaceable consumable.

How it works

The Sonic Drive is the core mechanism: an electromagnet coil acts on magnets carried by a sprung armature. The Control Board energizes the coil at the actuator's mechanical resonance, so the armature swings with large amplitude for little power. That oscillation passes through the drive shaft to the head coupling and bristles at sonic frequency, around 31,000 strokes per minute.

The control board carries the microcontroller, a pressure sensor that warns when the user brushes too hard, and an accelerometer that tracks handle orientation for quadrant timing. A two-minute timer pulses the actuator every 30 seconds to pace movement around the mouth, and mode buttons select cleaning intensity.

Power is stored in the Battery Pack, a single Li-Po cell with a protection board. Charging is contactless: the Charging Receiver Coil in the handle base picks up energy transmitted by the Base Charger when the handle is docked. The base rectifies mains power and oscillates its transmit coil; the handle's charge IC rectifies the received field and charges the cell. Sealing the handle this way keeps the device watertight for rinsing and shower use.

Electric Toothbrush parts and their functions

8 top-level parts · 35 parts in total · full bill of materials below
Electric Toothbrush parts diagram: 1 handle housing, 2 sonic drive, 3 control board, 4 battery pack, 5 charging receiver coil, 6 brush head, 7 base charger, 8 wire bundle. 35 parts in 8 top-level items.
Electric Toothbrush parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Handle Housing 4 parts 1× Waterproof body shell
2 Sonic Drive 5 parts 1× Linear resonant actuator
3 Control Board 8 parts 1× Mode/charge control
4 Battery Pack 3 parts 1× Li-Po pack with BMS
5 Charging Receiver Coil 2 parts 1× Inductive receiver coil
6 Brush Head 3 parts 1× Replaceable head
7 Base Charger 3 parts 1× Inductive charging base
8 Wire Bundle 1× Internal wiring

3D model

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Build & assembly graph

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Bill of materials for Electric Toothbrush

8 top-level lines · 40 rows shown · 35 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Handle Housing 4 parts electric-toothbrush-handle-housing 1× 1 4 assembly
1.1 Body Shell electric-toothbrush-body-shell 1× 1 · part
1.2 End Cap electric-toothbrush-end-cap 1× 1 · part
1.3 Rubber Grip electric-toothbrush-grip 1× 1 · part
1.4 O-Ring Set oring-set 1× 1 · part
2 Sonic Drive 5 parts electric-toothbrush-sonic-drive 1× 1 6 assembly
2.1 Copper Winding copper-winding 1× 1 · part
2.2 Neodymium Magnet neodymium-magnet 2× 2 · part
2.3 Armature electric-toothbrush-armature 1× 1 · part
2.4 Drive Shaft electric-toothbrush-drive-shaft 1× 1 · part
2.5 Coil Spring coil-spring 1× 1 · part
3 Control Board 8 parts electric-toothbrush-control-board 1× 1 11 assembly
3.1 Bare PCB pcb-bare 1× 1 · part
3.2 Microcontroller mcu 1× 1 · part
3.3 Power/Mode Button electric-toothbrush-button 1× 1 · part
3.4 LED Indicator electric-toothbrush-led-indicator 3× 3 · part
3.5 Pressure Sensor electric-toothbrush-pressure-sensor 1× 1 · part
3.6 Accelerometer electric-toothbrush-accelerometer 1× 1 · part
3.7 Charge IC electric-toothbrush-charge-ic 1× 1 · part
3.8 Connector connector 2× 2 · part
4 Battery Pack 3 parts electric-toothbrush-battery 1× 1 3 assembly
4.1 LiPo Cell lipo-cell 1× 1 · part
4.2 BMS Board bms-board 1× 1 · part
4.3 Connector connector 1× 1 · part
5 Charging Receiver Coil 2 parts electric-toothbrush-charge-coil 1× 1 2 assembly
5.1 Copper Winding copper-winding 1× 1 · part
5.2 Coil Ferrite Core electric-toothbrush-coil-core 1× 1 · part
6 Brush Head 3 parts electric-toothbrush-brush-head 1× 1 3 assembly
6.1 Head Stem electric-toothbrush-head-stem 1× 1 · part
6.2 Bristle Field electric-toothbrush-bristles 1× 1 · part
6.3 Head Coupling electric-toothbrush-head-coupling 1× 1 · part
7 Base Charger 3 parts electric-toothbrush-base-charger 1× 1 5 assembly
7.1 Charger Housing electric-toothbrush-charger-housing 1× 1 · part
7.2 Transmit Coil 2 parts electric-toothbrush-charger-coil 1× 1 2 assembly
7.2.1 Copper Winding copper-winding 1× 1 · part
7.2.2 Coil Ferrite Core electric-toothbrush-coil-core 1× 1 · part
7.3 Charger PCB 2 parts electric-toothbrush-charger-pcb 1× 1 2 assembly
7.3.1 Bare PCB pcb-bare 1× 1 · part
7.3.2 Connector connector 1× 1 · part
8 Wire Bundle wire-bundle 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $15–$500. How estimates work
VendorHQSpecialtyMOQLead time
🇩🇪Oral-B
oralb.com ↗
Kronberg, DE Oral care (P&G/Braun) 2,000 units 6–10 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 2,000 units 6–10 wks
🇺🇸Colgate
colgate.com ↗
New York, US Oral care 2,000 units 6–10 wks

286-word article