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Hair Dryer

Product

Also known as: blow dryer, hairdryer, Dyson Supersonic

Overview

The hair dryer blows heated air over the hair to evaporate moisture. This model uses a compact high-speed brushless motor in the handle rather than a large barrel-mounted fan, which shifts weight toward the hand and raises airflow. An ionizer adds negative ions to the stream to reduce static and frizz, and attachments lock on with a magnetic ring.

Air is drawn through the Housing inlet, accelerated by the High-Speed Brushless Motor, heated by the Heating Assembly assembly, and shaped by the Magnetic Nozzle Ring at the front.

How it works

The High-Speed Brushless Motor is a brushless DC unit spinning an axial impeller at very high speed, on the order of 110,000 rpm. A dedicated motor controller board commutates the windings electronically. The impeller pulls air through the inlet filter and mesh, which keep lint and hair out of the rotor.

The fast-moving air passes over the Heating Assembly assembly, a resistive coil wound on a mica former. The Controls select heat and speed and include a cold-shot button that cuts the heater to set a style with cool air. Two thermistors monitor the coil and outlet temperature, and a thermal fuse cuts power permanently if the airflow is blocked and the heater overheats.

The Ionizer sits in the airstream: an ion generator drives an emitter needle that sheds negative ions into the exiting air. Mains power enters through the Power Cord with its strain relief and plug.

At the outlet, the magnetic nozzle ring holds neodymium magnets that snap on a concentrator attachment, letting the user direct airflow precisely without a mechanical latch.

Hair Dryer parts and their functions

9 top-level parts · 63 parts in total · full bill of materials below
Hair Dryer parts diagram: 1 housing, 2 high-speed brushless motor, 3 heating assembly, 4 ionizer, 5 controls, 6 power cord, 7 magnetic nozzle ring, 8 wire bundle, 9 fastener set. 63 parts in 9 top-level items.
Hair Dryer parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Housing 6 parts 1× Handle and barrel shells with air inlet and nozzle attachment.
2 High-Speed Brushless Motor 7 parts 1× BLDC motor with impeller and controller board.
3 Heating Assembly 4 parts 1× Heater coil with thermal sensing and cutoff.
4 Ionizer 2 parts 1× Ion generator and emitter needle.
5 Controls 5 parts 1× Switches, cold-shot button and control PCB.
6 Power Cord 3 parts 1×
7 Magnetic Nozzle Ring 2 parts 1× Magnetic ring that locks on attachments.
8 Wire Bundle 1× Internal wiring
9 Fastener Set 1× Bolts, nuts, and washers.

3D model

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Build & assembly graph

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Bill of materials for Hair Dryer

9 top-level lines · 50 rows shown · 63 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing 6 parts hair-dryer-housing 1× 1 7 assembly
1.1 Handle Shell hair-dryer-handle-shell 1× 1 · part
1.2 Barrel Half Shell hair-dryer-barrel-half 2× 2 · part
1.3 Air Inlet Filter hair-dryer-inlet-filter 1× 1 · part
1.4 Air Inlet Mesh hair-dryer-inlet-mesh 1× 1 · part
1.5 Nozzle Concentrator Attachment hair-dryer-concentrator 1× 1 · part
1.6 Rear Cap hair-dryer-rear-cap 1× 1 · part
2 High-Speed Brushless Motor 7 parts hair-dryer-motor 1× 1 32 assembly
2.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1× 1 · part
2.1.2 Copper Winding copper-winding 1× 1 · part
2.1.3 Slot Insulation stator-insulation 1× 1 · part
2.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1× 1 · part
2.2.2 Rotor Core rotor-core 1× 1 · part
2.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
2.2.4 Ball Bearing ball-bearing 1× 1 · part
2.3 Neodymium Magnet neodymium-magnet 2× 2 · part
2.4 Motor Housing motor-housing 1× 1 · part
2.5 Ball Bearing ball-bearing 2× 2 · part
2.6 Impeller Fan hair-dryer-impeller 1× 1 · part
2.7 Motor Controller Board 3 parts hair-dryer-motor-controller 1× 1 4 assembly
2.7.1 Bare PCB pcb-bare 1× 1 · part
2.7.2 Microcontroller mcu 1× 1 · part
2.7.3 Connector connector 2× 2 · part
3 Heating Assembly 4 parts hair-dryer-heating 1× 1 5 assembly
3.1 Heating Element heating-element 1× 1 · part
3.2 Mica/Ceramic Former hair-dryer-mica-former 1× 1 · part
3.3 Thermistor Sensor hair-dryer-thermistor 2× 2 · part
3.4 Thermal Cutoff Fuse hair-dryer-thermal-fuse 1× 1 · part
4 Ionizer 2 parts hair-dryer-ionizer 1× 1 2 assembly
4.1 Ion Generator Module hair-dryer-ion-generator 1× 1 · part
4.2 Ion Emitter Needle hair-dryer-ion-needle 1× 1 · part
5 Controls 5 parts hair-dryer-controls 1× 1 7 assembly
5.1 Power Switch hair-dryer-power-switch 1× 1 · part
5.2 Heat Selector Switch hair-dryer-heat-switch 1× 1 · part
5.3 Speed Selector Switch hair-dryer-speed-switch 1× 1 · part
5.4 Cold-Shot Button hair-dryer-cold-shot 1× 1 · part
5.5 Control PCB 2 parts hair-dryer-control-pcb 1× 1 3 assembly
5.5.1 Bare PCB pcb-bare 1× 1 · part
5.5.2 Connector connector 2× 2 · part
6 Power Cord 3 parts hair-dryer-power-cord 1× 1 3 assembly
6.1 Mains Cable hair-dryer-cord 1× 1 · part
6.2 Mains Plug hair-dryer-plug 1× 1 · part
6.3 Strain Relief Grommet hair-dryer-strain-relief 1× 1 · part
7 Magnetic Nozzle Ring 2 parts hair-dryer-nozzle-ring 1× 1 5 assembly
7.1 Nozzle Ring Body hair-dryer-ring-body 1× 1 · part
7.2 Neodymium Magnet neodymium-magnet 4× 4 · part
8 Wire Bundle wire-bundle 1× 1 · part
9 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $15–$500. How estimates work
VendorHQSpecialtyMOQLead time
🇬🇧Dyson
dyson.com ↗
Malmesbury, GB Vacuums & hair care 2,000 units 6–10 wks
🇯🇵Panasonic
panasonic.com ↗
Osaka, JP Electronics & appliances 2,000 units 6–10 wks
🇫🇷BaByliss
babyliss.com ↗
Paris, FR Hair styling appliances 2,000 units 6–10 wks
🇺🇸Revlon
revlon.com ↗
New York, US Beauty & hair appliances 2,000 units 6–10 wks

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