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Hair Straightener

Product

Overview

The flat-iron straightener smooths hair by clamping it between two heated plates and drawing the iron along each section. The plates are aluminium coated with a tourmaline-infused ceramic surface that conducts heat evenly and reduces snagging. They are mounted on springs so they float and self-align to the hair, applying even pressure across the clamp.

The two heated arms form the Clamshell Housing, a hinged clamshell with a tension spring. The heated working surfaces live in the Heater Plate Assembly assembly.

How it works

Each plate is bonded to a ceramic PTC heating element. PTC heaters are self-regulating: their resistance rises sharply at a target temperature, so they pull less current as they get hot, which makes overshoot unlikely and warm-up fast. The Control Board reads a thermistor on each plate, drives the heaters to the set point, and shows the temperature on an LCD. Up/down buttons adjust the target across the working range.

Mains power reaches the iron through the Swivel Power Cord, whose swivel joint lets the cable rotate freely so it does not twist during styling. Inside, high-temperature wiring feeds the heaters and board.

Several measures keep the device safe at styling heat. A thermal fuse in the heater assembly opens permanently if the plates run away past a safe limit, the firmware enforces an idle auto shut-off, and a cool-touch Heat-Resistant Tip at the nose lets the user steady the iron near the hot end. The floating-plate brackets and suspension springs hold each plate flat against the hair while letting it tilt to match the section being pressed.

Hair Straightener parts and their functions

7 top-level parts · 33 parts in total · full bill of materials below
Hair Straightener parts diagram: 1 clamshell housing, 2 heater plate assembly, 3 control board, 4 swivel power cord, 5 heat-resistant tip, 6 wire bundle, 7 fastener set. 33 parts in 7 top-level items.
Hair Straightener parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Clamshell Housing 5 parts 1× Upper and lower clamshell arms joined by a hinge with tension spring.
2 Heater Plate Assembly 6 parts 1× Two floating ceramic-coated plates with PTC heaters, temperature sensing and a thermal cutoff.
3 Control Board 6 parts 1× MCU board driving the heaters with buttons, display and power switch.
4 Swivel Power Cord 4 parts 1× Mains cord on a 360-degree swivel joint with strain relief.
5 Heat-Resistant Tip 1× Heat-resistant front tip
6 Wire Bundle 1× Internal high-temperature wiring
7 Fastener Set 1× Bolts, nuts, and washers.

3D model

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Build & assembly graph

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Bill of materials for Hair Straightener

7 top-level lines · 28 rows shown · 33 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Clamshell Housing 5 parts flat-iron-straightener-housing 1× 1 6 assembly
1.1 Upper Arm Shell flat-iron-straightener-upper-arm 1× 1 · part
1.2 Lower Arm Shell flat-iron-straightener-lower-arm 1× 1 · part
1.3 Hinge Pin flat-iron-straightener-hinge-pin 1× 1 · part
1.4 Coil Spring coil-spring 1× 1 · part
1.5 Pivot Bushing flat-iron-straightener-pivot-bushing 2× 2 · part
2 Heater Plate Assembly 6 parts flat-iron-straightener-heater-plates 1× 1 13 assembly
2.1 Tourmaline Heater Plate flat-iron-straightener-plate 2× 2 · part
2.2 Heating Element heating-element 2× 2 · part
2.3 Coil Spring coil-spring 4× 4 · part
2.4 Plate Thermistor flat-iron-straightener-thermistor 2× 2 · part
2.5 Thermal Fuse thermal-fuse 1× 1 · part
2.6 Floating Plate Bracket flat-iron-straightener-plate-bracket 2× 2 · part
3 Control Board 6 parts flat-iron-straightener-control-board 1× 1 7 assembly
3.1 Bare PCB pcb-bare 1× 1 · part
3.2 Microcontroller mcu 1× 1 · part
3.3 Temperature Button Pad flat-iron-straightener-temp-buttons 1× 1 · part
3.4 LCD Panel lcd-panel 1× 1 · part
3.5 Power Switch flat-iron-straightener-power-switch 1× 1 · part
3.6 Connector connector 2× 2 · part
4 Swivel Power Cord 4 parts flat-iron-straightener-power-cord 1× 1 4 assembly
4.1 Mains Cable flat-iron-straightener-cord 1× 1 · part
4.2 Swivel Joint flat-iron-straightener-swivel 1× 1 · part
4.3 Mains Plug flat-iron-straightener-plug 1× 1 · part
4.4 Strain Relief Grommet flat-iron-straightener-strain-relief 1× 1 · part
5 Heat-Resistant Tip flat-iron-straightener-tip 1× 1 · part
6 Wire Bundle wire-bundle 1× 1 · part
7 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $15–$500. How estimates work
VendorHQSpecialtyMOQLead time
🇬🇧Dyson
dyson.com ↗
Malmesbury, GB Vacuums & hair care 2,000 units 6–10 wks
🇬🇧GHD
ghdhair.com ↗
Leeds, GB Hair styling tools 2,000 units 6–10 wks
🇫🇷BaByliss
babyliss.com ↗
Paris, FR Hair styling appliances 2,000 units 6–10 wks
🇺🇸T3
t3micro.com ↗
Los Angeles, California, US Hair styling tools 2,000 units 6–10 wks

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