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Electric Callus Remover Product

Overview

An electric callus remover grinds away hardened, callused skin on the feet using a spinning abrasive roller, doing in seconds what a manual pumice stone or rasp does with a lot of effort. It is a cordless handheld tool: a grip with a motor inside, a coarse roller on the end, and a battery to run it. Held against a heel or the ball of the foot, the roller sands down the thick dead skin while leaving the softer skin underneath alone.

The tool is built around a Motor & Spindle that spins a Abrasive Roller Head coated in mineral grit. A Power Switch turns it on and picks a speed, a Control Board runs the motor and charging, and a Battery Pack powers it through a Charge Port. A Debris Cap catches the skin dust the roller throws off, and the whole thing is wrapped in a Body Housing shaped to grip comfortably while pressing down.

How it works

Inside the grip, a DC motor turns a Roller Spindle that the roller clips onto. The roller is the consumable part: a drum carrying an Abrasive Grit Coating of bonded grit, the same idea as sandpaper wrapped around a cylinder. As it spins against the skin at a couple of thousand rpm, the grit abrades the tough callus a little at a time. Pressing harder feeds more skin into the roller, but only up to a point — a well-designed unit stalls or slips rather than digging into live tissue, which is why the motor is geared for torque at modest speed instead of raw aggression.

The Control Board keeps the motor steady under load and offers a second, faster speed for stubborn calluses. It also runs the charging side: a charge controller safely tops up the single Li-ion cell through the USB-C Charge Port and lights an LED to show state. Because grinding skin produces a fine dust, the Debris Cap shrouds the roller and collects it, so it can be tipped into the bin rather than scattering. Both the roller and the cap pop off without tools for cleaning and for swapping in a fresh roller once the grit wears smooth.

Build & assembly graph

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Bill of materials

9 top-level lines · 43 rows shown · 52 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Body Housing 4 parts callus-housing 1 5 assembly
1.1 Shell Half callus-shell 2 part
1.2 Grip Overmold callus-grip-overmold 1 part
1.3 Roller Head Mount callus-head-mount 1 part
1.4 Fastener Set fastener-set 1 part
2 Motor & Spindle 6 parts callus-motor-drive 1 27 assembly
2.1 Motor Housing motor-housing 1 part
2.2 Stator Assembly 3 parts stator-assembly 1 3 assembly
2.2.1 Stator Core (laminations) stator-core 1 part
2.2.2 Copper Winding copper-winding 1 part
2.2.3 Slot Insulation stator-insulation 1 part
2.3 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
2.3.1 Rotor Shaft rotor-shaft 1 part
2.3.2 Rotor Core rotor-core 1 part
2.3.3 Neodymium Magnet neodymium-magnet 16× 16 part
2.3.4 Ball Bearing ball-bearing 1 part
2.4 Roller Spindle callus-roller-spindle 1 part
2.5 Spindle Release Clip callus-spindle-clip 1 part
2.6 Ball Bearing ball-bearing 2 part
3 Abrasive Roller Head 3 parts callus-roller-head 1 4 assembly
3.1 Roller Core callus-roller-core 1 part
3.2 Abrasive Grit Coating callus-abrasive-coat 1 part
3.3 Roller End Cap callus-roller-cap 2 part
4 Power Switch 2 parts callus-switch 1 2 assembly
4.1 Switch Slider callus-switch-actuator 1 part
4.2 Switch Contact callus-switch-contact 1 part
5 Control Board 5 parts callus-control-board 1 6 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 Charge Controller IC callus-charge-ic 1 part
5.3 Motor Driver IC callus-motor-driver 1 part
5.4 LED Indicator callus-led-indicator 1 part
5.5 Connector connector 2 part
6 Battery Pack 3 parts callus-battery-pack 1 3 assembly
6.1 Li-ion Cell, 18650 li-cell-18650 1 part
6.2 BMS Board bms-board 1 part
6.3 Wire Bundle wire-bundle 1 part
7 Charge Port 2 parts callus-charge-port 1 2 assembly
7.1 Connector connector 1 part
7.2 Port Gasket callus-port-gasket 1 part
8 Debris Cap 2 parts callus-debris-cap 1 2 assembly
8.1 Debris Shroud callus-debris-shroud 1 part
8.2 Debris Cover callus-debris-cover 1 part
9 Wire Bundle wire-bundle 1 part

Sourcing — likely vendors

Companies that make this · indicative price $15–$500 · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
philips.com ↗ Amsterdam, NL Grooming & care 2,000 units 6–10 wks
🇩🇪Braun
braun.com ↗
Kronberg, DE Grooming (P&G) 2,000 units 6–10 wks
🇺🇸Conair
conair.com ↗
Stamford, US Personal care appliances 2,000 units 6–10 wks
🇬🇧Dyson
dyson.com ↗
Malmesbury, GB Vacuums & hair care 2,000 units 6–10 wks
🇯🇵Panasonic
panasonic.com ↗
Osaka, JP Electronics & appliances 2,000 units 6–10 wks

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