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Charger & Switchover Controller

Assembly

Intelligent charger maintaining battery charge at 13.8V DC and relay switching backup pump on when AC sump fails. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Charger & Switchover Controller parts and their functions

7 top-level parts · 7 parts in total · full bill of materials below
Charger & Switchover Controller parts diagram: 1 AC to DC charger supply, 2 PWM charging circuit, 3 power loss switchover relay, 4 AC mains sensor, 5 low voltage cutout, 6 audible alarm horn, 7 status indicator LED. 7 parts in 7 top-level items.
Charger & Switchover Controller parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 AC to DC Charger Supply 1× 120V AC to 13.8V DC isolated power supply, 20–40 A rating
2 PWM Charging Circuit 1× PWM (pulse-width modulation) charger protecting against overcharge and thermal runaway
3 Power Loss Switchover Relay 1× 24V DC DPDT relay sensing AC power loss and switching to battery pump
4 AC Mains Sensor 1× Voltage sensor detecting presence/loss of AC utility power
5 Low Voltage Cutout 1× Comparator circuit disabling pump when battery voltage drops to 10.5V
6 Audible Alarm Horn 1× 12–24V piezo buzzer sounding when backup pump activates or battery low
7 Status Indicator LED 1× LED indicator showing charging status, battery health, and pump operation

3D model

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Build & assembly graph

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Bill of materials for Charger & Switchover Controller

7 top-level lines · 7 rows shown · 7 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 AC to DC Charger Supply backup-sump-pump-system-power-supply 1× 1 · part
2 PWM Charging Circuit backup-sump-pump-system-charger-circuit 1× 1 · part
3 Power Loss Switchover Relay backup-sump-pump-system-switchover-relay 1× 1 · part
4 AC Mains Sensor backup-sump-pump-system-mains-sensor 1× 1 · part
5 Low Voltage Cutout backup-sump-pump-system-low-voltage-cutout 1× 1 · part
6 Audible Alarm Horn backup-sump-pump-system-alarm-buzzer 1× 1 · part
7 Status Indicator LED backup-sump-pump-system-status-led 1× 1 · part

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Where the charger & switchover controller is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $1–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳JLCPCB
jlcpcb.com ↗
Shenzhen, CN PCB fabrication 100 pcs 2–4 wks
🇨🇳PCBWay
pcbway.com ↗
Shenzhen, CN PCB fab & assembly 100 pcs 2–4 wks
scc.com.cn ↗ Shenzhen, CN PCB manufacturer 100 pcs 2–4 wks
shogini.com ↗ Mumbai, IN PCB manufacturer 100 pcs 2–4 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 100 pcs 2–4 wks