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Thermostat & Safety Control

Assembly

Microcontroller reading temperature sensors, modulating gas valve and controlling ignition sequence. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Thermostat & Safety Control parts and their functions

8 top-level parts · 9 parts in total · full bill of materials below
Thermostat & Safety Control parts diagram: 1 control logic PCB, 2 outlet temperature sensor, 3 high-limit safety switch, 4 temperature setpoint dial, 5 PWM driver module, 6 microcontroller, 7 relay, 8 control transformer. 9 parts in 8 top-level items.
Thermostat & Safety Control parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Control Logic PCB 1× Main control board with microcontroller and relay drivers
2 Outlet Temperature Sensor 1× RTD or thermistor in outlet measuring water temperature
3 High-Limit Safety Switch 1× 60–65 °C safety switch cutting ignition if temp exceeds limit
4 Temperature Setpoint Dial 1× User-adjustable setpoint knob (40–50 °C typical range)
5 PWM Driver Module 1× PWM driver for proportional solenoid valve modulation
6 Microcontroller 1× Microcontroller (8–32 bit) managing flame and temperature logic
7 Relay 2× Relays controlling ignition electrode and main solenoid
8 Control Transformer 1× 240V AC to 24V AC control transformer

3D model

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Build & assembly graph

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Bill of materials for Thermostat & Safety Control

8 top-level lines · 8 rows shown · 9 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Control Logic PCB gas-pool-heater-control-pcb 1× 1 · part
2 Outlet Temperature Sensor gas-pool-heater-temperature-sensor 1× 1 · part
3 High-Limit Safety Switch gas-pool-heater-high-limit-switch 1× 1 · part
4 Temperature Setpoint Dial gas-pool-heater-thermostat-dial 1× 1 · part
5 PWM Driver Module gas-pool-heater-pwm-module 1× 1 · part
6 Microcontroller mcu 1× 1 · part
7 Relay relay 2× 2 · part
8 Control Transformer gas-pool-heater-transformer 1× 1 · part

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Where the thermostat & safety control is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks