Cargo E-Bike
ProductOverview
A cargo e-bike is a load-carrying bicycle with electric pedal assistance, designed to replace short car trips for hauling groceries, freight, or passengers. This long-tail layout stretches the rear of the frame to create a deck behind the rider, letting the bike carry heavy loads low and centered for stable handling. A mid-drive motor multiplies the rider's pedaling effort rather than replacing it, so the bike feels like a strong tailwind that scales with how hard you push.
The structure is an extended Extended Cargo Frame with an integrated rear rack, fronted by a fat-tire-compatible suspension Suspension Fork. Propulsion comes from the Mid-Drive Motor Unit at the bottom bracket, fed by a 48-volt Integrated Battery Pack and commanded by the Motor Controller. The rider selects assist levels on the Display & Controls, and the Drivetrain carries the combined human and motor power to the rear wheel.
How it works
A strain-gauge torque sensor in the mid-drive measures pedal force and crank cadence many times per second. The controller reads that signal and modulates current through the motor's stator windings using field-oriented control, delivering up to 85 N·m through a planetary reduction gearset onto the chainring. Because the motor drives through the bike's own chain and cassette, it benefits from the gears: low gears multiply torque for steep climbs under load. The fat Fat-Tire Wheel pair adds grip and cushioning, while the four-piston Hydraulic Disc Brake units provide the stopping power a heavily laden bike demands, each lever carrying a cutoff switch that drops motor power the instant the rider brakes. A double-leg Double-Leg Kickstand holds the bike upright for loading, and the Cargo Accessories add panniers and footrests.
Bill of materials for Cargo E-Bike
15 top-level lines as of r23727| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Extended Cargo Frame 4 parts | cargo-ebike-frame | 1× | 1 | 0 | assembly |
| 2 | Suspension Fork | cargo-ebike-fork | 1× | 1 | · | part |
| 3 | Mid-Drive Motor Unit 9 parts | cargo-ebike-mid-drive | 1× | 1 | 0 | assembly |
| 4 | Motor Controller 5 parts | cargo-ebike-controller | 1× | 1 | 0 | assembly |
| 5 | Integrated Battery Pack 5 parts | cargo-ebike-battery-pack | 1× | 1 | 0 | assembly |
| 6 | Display & Controls 4 parts | cargo-ebike-display | 1× | 1 | 0 | assembly |
| 7 | Drivetrain 7 parts | cargo-ebike-drivetrain | 1× | 1 | 0 | assembly |
| 8 | Fat-Tire Wheel 5 parts | cargo-ebike-wheel | 2× | 2 | 0 | assembly |
| 9 | Hydraulic Disc Brake 5 parts | cargo-ebike-disc-brake | 2× | 2 | 0 | assembly |
| 10 | Handlebar Cockpit 3 parts | cargo-ebike-cockpit | 1× | 1 | 0 | assembly |
| 11 | Seatpost & Saddle 2 parts | cargo-ebike-seatpost-saddle | 1× | 1 | 0 | assembly |
| 12 | Lighting Set 2 parts | cargo-ebike-lighting | 1× | 1 | 0 | assembly |
| 13 | Double-Leg Kickstand | cargo-ebike-kickstand | 1× | 1 | · | part |
| 14 | Cargo Accessories 3 parts | cargo-ebike-accessories | 1× | 1 | 0 | assembly |
| 15 | Wiring Harness 2 parts | cargo-ebike-wiring | 1× | 1 | 0 | assembly |
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