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Cargo E-Bike

Product

Overview

A cargo e-bike is a load-carrying bicycle with electric pedal assistance, designed to replace short car trips for hauling groceries, freight, or passengers. This long-tail layout stretches the rear of the frame to create a deck behind the rider, letting the bike carry heavy loads low and centered for stable handling. A mid-drive motor multiplies the rider's pedaling effort rather than replacing it, so the bike feels like a strong tailwind that scales with how hard you push.

The structure is an extended Extended Cargo Frame with an integrated rear rack, fronted by a fat-tire-compatible suspension Suspension Fork. Propulsion comes from the Mid-Drive Motor Unit at the bottom bracket, fed by a 48-volt Integrated Battery Pack and commanded by the Motor Controller. The rider selects assist levels on the Display & Controls, and the Drivetrain carries the combined human and motor power to the rear wheel.

How it works

A strain-gauge torque sensor in the mid-drive measures pedal force and crank cadence many times per second. The controller reads that signal and modulates current through the motor's stator windings using field-oriented control, delivering up to 85 N·m through a planetary reduction gearset onto the chainring. Because the motor drives through the bike's own chain and cassette, it benefits from the gears: low gears multiply torque for steep climbs under load. The fat Fat-Tire Wheel pair adds grip and cushioning, while the four-piston Hydraulic Disc Brake units provide the stopping power a heavily laden bike demands, each lever carrying a cutoff switch that drops motor power the instant the rider brakes. A double-leg Double-Leg Kickstand holds the bike upright for loading, and the Cargo Accessories add panniers and footrests.

Cargo E-Bike parts and their functions

15 top-level parts · 366 parts in total · full bill of materials below
Cargo E-Bike parts diagram: 1 extended cargo frame, 2 suspension fork, 3 mid-drive motor unit, 4 motor controller, 5 integrated battery pack, 6 display & controls, 7 drivetrain, 8 fat-tire wheel, 9 hydraulic disc brake, 10 handlebar cockpit, 11 seatpost & saddle, 12 lighting set, 13 double-leg kickstand, 14 cargo accessories, 15 wiring harness. 366 parts in 15 top-level items.
Cargo E-Bike parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Extended Cargo Frame 4 parts 1× Extended long-tail cargo frame
2 Suspension Fork 1× Front fork
3 Mid-Drive Motor Unit 9 parts 1× Mid-drive motor unit
4 Motor Controller 5 parts 1× Motor controller
5 Integrated Battery Pack 5 parts 1× Integrated Li-ion pack
6 Display & Controls 4 parts 1× Bar-mounted display
7 Drivetrain 7 parts 1× Chain drive from the mid-drive crank with wide-range cassette.
8 Fat-Tire Wheel 5 parts 2× Front + rear fat-tire wheels
9 Hydraulic Disc Brake 5 parts 2× Front + rear hydraulic disc brakes
10 Handlebar Cockpit 3 parts 1× Handlebar, stem, headset, grips
11 Seatpost & Saddle 2 parts 1×
12 Lighting Set 2 parts 1×
13 Double-Leg Kickstand 1× Double-leg center kickstand
14 Cargo Accessories 3 parts 1× Cargo accessories
15 Wiring Harness 2 parts 1×

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Build & assembly graph

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Bill of materials for Cargo E-Bike

15 top-level lines · 87 rows shown · 366 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Extended Cargo Frame 4 parts cargo-ebike-frame 1× 1 5 assembly
1.1 Long-Tail Frame Triangle cargo-ebike-mainframe 1× 1 · part
1.2 Rear Rack & Load Deck cargo-ebike-rear-rack 1× 1 · part
1.3 Ball Bearing ball-bearing 2× 2 · part
1.4 Fastener Set fastener-set 1× 1 · part
2 Suspension Fork cargo-ebike-fork 1× 1 · part
3 Mid-Drive Motor Unit 9 parts cargo-ebike-mid-drive 1× 1 59 assembly
3.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
3.1.1 Stator Core (laminations) stator-core 1× 1 · part
3.1.2 Copper Winding copper-winding 1× 1 · part
3.1.3 Slot Insulation stator-insulation 1× 1 · part
3.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
3.2.1 Rotor Shaft rotor-shaft 1× 1 · part
3.2.2 Rotor Core rotor-core 1× 1 · part
3.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
3.2.4 Ball Bearing ball-bearing 1× 1 · part
3.3 Copper Winding copper-winding 1× 1 · part
3.4 Neodymium Magnet neodymium-magnet 20× 20 · part
3.5 Planetary Reduction Gearset 3 parts cargo-ebike-planetary-gear 1× 1 7 assembly
3.5.1 Helical Gear Pair gear-pair 3× 3 · part
3.5.2 Ring Gear & Carrier cargo-ebike-ring-gear 1× 1 · part
3.5.3 Ball Bearing ball-bearing 3× 3 · part
3.6 Torque & Cadence Sensor cargo-ebike-torque-sensor 1× 1 · part
3.7 Hall Sensor hall-sensor 3× 3 · part
3.8 Ball Bearing ball-bearing 4× 4 · part
3.9 Motor Housing cargo-ebike-motor-housing 1× 1 · part
4 Motor Controller 5 parts cargo-ebike-controller 1× 1 89 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Microcontroller mcu 1× 1 · part
4.3 Power MOSFET mosfet 6× 6 · part
4.4 SMD Passive (R/C/L) smd-passives 80× 80 · part
4.5 Controller Housing cargo-ebike-controller-housing 1× 1 · part
5 Integrated Battery Pack 5 parts cargo-ebike-battery-pack 1× 1 74 assembly
5.1 Li-ion Cell, 18650 li-cell-18650 70× 70 · part
5.2 BMS Board bms-board 1× 1 · part
5.3 Cell Holder cargo-ebike-cell-holder 1× 1 · part
5.4 Battery Housing cargo-ebike-battery-housing 1× 1 · part
5.5 Battery Key Lock cargo-ebike-battery-lock 1× 1 · part
6 Display & Controls 4 parts cargo-ebike-display 1× 1 4 assembly
6.1 LCD Panel lcd-panel 1× 1 · part
6.2 Microcontroller mcu 1× 1 · part
6.3 Control Button Pad cargo-ebike-button-pad 1× 1 · part
6.4 Display Housing cargo-ebike-display-housing 1× 1 · part
7 Drivetrain 7 parts cargo-ebike-drivetrain 1× 1 10 assembly
7.1 Crankset cargo-ebike-crankset 1× 1 · part
7.2 Ball Bearing ball-bearing 2× 2 · part
7.3 Chain cargo-ebike-chain 1× 1 · part
7.4 Cassette cargo-ebike-cassette 1× 1 · part
7.5 Rear Derailleur 2 parts cargo-ebike-derailleur 1× 1 2 assembly
7.5.1 Helical Gear Pair gear-pair 1× 1 · part
7.5.2 Derailleur Cage cargo-ebike-derailleur-cage 1× 1 · part
7.6 Trigger Shifter cargo-ebike-shifter 1× 1 · part
7.7 Platform Pedal cargo-ebike-pedal 2× 2 · part
8 Fat-Tire Wheel 5 parts cargo-ebike-wheel 2× 2 42 assembly
8.1 Wheel Hub 2 parts cargo-ebike-hub 1× 2 3 assembly
8.1.1 Hub Shell & Axle cargo-ebike-hub-shell 1× 2 · part
8.1.2 Ball Bearing ball-bearing 2× 4 · part
8.2 Fat-Bike Rim cargo-ebike-rim 1× 2 · part
8.3 Spoke cargo-ebike-spoke 36× 72 · part
8.4 Fat Tire cargo-ebike-tire 1× 2 · part
8.5 Inner Tube cargo-ebike-tube 1× 2 · part
9 Hydraulic Disc Brake 5 parts cargo-ebike-disc-brake 2× 2 7 assembly
9.1 Brake Lever cargo-ebike-brake-lever 1× 2 · part
9.2 Brake Caliper 2 parts cargo-ebike-brake-caliper 1× 2 3 assembly
9.2.1 Caliper Body & Pistons cargo-ebike-caliper-body 1× 2 · part
9.2.2 O-Ring Set oring-set 2× 4 · part
9.3 Brake Rotor cargo-ebike-brake-rotor 1× 2 · part
9.4 Brake Pad Set cargo-ebike-brake-pad-set 1× 2 · part
9.5 Hydraulic Brake Hose cargo-ebike-brake-hose 1× 2 · part
10 Handlebar Cockpit 3 parts cargo-ebike-cockpit 1× 1 5 assembly
10.1 Riser Handlebar & Stem cargo-ebike-handlebar 1× 1 · part
10.2 Ball Bearing ball-bearing 2× 2 · part
10.3 Ergonomic Grip cargo-ebike-grip 2× 2 · part
11 Seatpost & Saddle 2 parts cargo-ebike-seatpost-saddle 1× 1 2 assembly
11.1 Suspension Seatpost cargo-ebike-seatpost 1× 1 · part
11.2 Saddle cargo-ebike-saddle 1× 1 · part
12 Lighting Set 2 parts cargo-ebike-lighting 1× 1 2 assembly
12.1 LED Headlight cargo-ebike-headlight 1× 1 · part
12.2 LED Taillight cargo-ebike-taillight 1× 1 · part
13 Double-Leg Kickstand cargo-ebike-kickstand 1× 1 · part
14 Cargo Accessories 3 parts cargo-ebike-accessories 1× 1 5 assembly
14.1 Pannier Cargo Bag cargo-ebike-cargo-bag 2× 2 · part
14.2 Passenger Footrest cargo-ebike-footrest 2× 2 · part
14.3 Fastener Set fastener-set 1× 1 · part
15 Wiring Harness 2 parts cargo-ebike-wiring 1× 1 11 assembly
15.1 Wire Bundle wire-bundle 1× 1 · part
15.2 Connector connector 10× 10 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $200–$12k. How estimates work
VendorHQSpecialtyMOQLead time
🇹🇼Giant
giant-bicycles.com ↗
Taichung, TW Bicycles 500 units 6–12 wks
🇺🇸Trek
trekbikes.com ↗
Waterloo, US Bicycles 500 units 6–12 wks
🇺🇸Specialized
specialized.com ↗
Morgan Hill, US Bicycles 500 units 6–12 wks
🇹🇼Merida
merida-bikes.com ↗
Yuanlin, TW Bicycles 500 units 6–12 wks
🇺🇸Cannondale
cannondale.com ↗
Wilton, US Bicycles 500 units 6–12 wks

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