Cordless Drill
ProductOverview
A cordless drill/driver bores holes and drives fasteners using a reversible electric motor, a speed-reducing gearbox and a chuck that grips round-shank bits. This 18 V model uses a brushless motor for efficiency and runtime, a two-speed planetary gearbox for the trade-off between speed and torque, and an adjustable clutch that slips at a set torque so screws seat without stripping or over-driving.
The Battery Pack supplies an 18 V slide pack of lithium cells to the Motor Controller Board, a brushless control board that reads the Variable-Speed Trigger and the Forward/Reverse Switch to set speed and direction. The board commutates the Brushless Motor from Hall-sensor feedback. Motor output passes through the Planetary Gearbox, whose high/low ranges are selected by a slider that repositions a ring gear in the planetary stack.
Construction
The tool is built in a glass-filled nylon clamshell with an overmoulded grip. The motor mounts at the rear and feeds the planetary reduction; ahead of it sits the Clutch Assembly, an adjustable torque clutch where a collar varies the spring preload on balls that ride a ramped ring. Once driving torque overcomes that preload, the ring ratchets and the output stops turning.
At the front, the Keyless Chuck is a keyless three-jaw chuck: rotating the sleeve drives the jaws along a threaded body to grip bit shanks from a needle point up to 13 mm. A trigger-linked LED lights the work, a reversible belt clip hangs the tool, and a fuel-gauge board on the pack shows remaining charge. The brushless drivetrain, variable trigger and electronic clutch together give fine control from delicate driving to full-torque drilling.
Bill of materials for Cordless Drill
12 top-level lines as of r38079| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Housing Assembly 4 parts | cordless-drill-housing | 1× | 1 | 0 | assembly |
| 2 | Brushless Motor 5 parts | cordless-drill-motor | 1× | 1 | 0 | assembly |
| 3 | Planetary Gearbox 5 parts | cordless-drill-gearbox | 1× | 1 | 0 | assembly |
| 4 | Clutch Assembly 4 parts | cordless-drill-clutch | 1× | 1 | 0 | assembly |
| 5 | Keyless Chuck 4 parts | cordless-drill-chuck | 1× | 1 | 0 | assembly |
| 6 | Motor Controller Board 4 parts | cordless-drill-controller | 1× | 1 | 0 | assembly |
| 7 | Variable-Speed Trigger 3 parts | cordless-drill-trigger | 1× | 1 | 0 | assembly |
| 8 | Forward/Reverse Switch | cordless-drill-fwd-rev-switch | 1× | 1 | · | part |
| 9 | LED Work Light 3 parts | cordless-drill-led-light | 1× | 1 | 0 | assembly |
| 10 | Belt Clip | cordless-drill-belt-clip | 1× | 1 | · | part |
| 11 | Battery Pack 5 parts | cordless-drill-battery-pack | 1× | 1 | 0 | assembly |
| 12 | Battery Latch | cordless-drill-battery-latch | 1× | 1 | · | part |
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