BOMwiki the bill-of-materials encyclopedia
30,454,201 parts mapped · 193,225 items

You are viewing r38079 of this page, not the current version. Go to current · history

Cordless Drill

Product

Overview

A cordless drill/driver bores holes and drives fasteners using a reversible electric motor, a speed-reducing gearbox and a chuck that grips round-shank bits. This 18 V model uses a brushless motor for efficiency and runtime, a two-speed planetary gearbox for the trade-off between speed and torque, and an adjustable clutch that slips at a set torque so screws seat without stripping or over-driving.

The Battery Pack supplies an 18 V slide pack of lithium cells to the Motor Controller Board, a brushless control board that reads the Variable-Speed Trigger and the Forward/Reverse Switch to set speed and direction. The board commutates the Brushless Motor from Hall-sensor feedback. Motor output passes through the Planetary Gearbox, whose high/low ranges are selected by a slider that repositions a ring gear in the planetary stack.

Construction

The tool is built in a glass-filled nylon clamshell with an overmoulded grip. The motor mounts at the rear and feeds the planetary reduction; ahead of it sits the Clutch Assembly, an adjustable torque clutch where a collar varies the spring preload on balls that ride a ramped ring. Once driving torque overcomes that preload, the ring ratchets and the output stops turning.

At the front, the Keyless Chuck is a keyless three-jaw chuck: rotating the sleeve drives the jaws along a threaded body to grip bit shanks from a needle point up to 13 mm. A trigger-linked LED lights the work, a reversible belt clip hangs the tool, and a fuel-gauge board on the pack shows remaining charge. The brushless drivetrain, variable trigger and electronic clutch together give fine control from delicate driving to full-torque drilling.

Bill of materials for Cordless Drill

12 top-level lines as of r38079
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 4 parts cordless-drill-housing 1× 1 0 assembly
2 Brushless Motor 5 parts cordless-drill-motor 1× 1 0 assembly
3 Planetary Gearbox 5 parts cordless-drill-gearbox 1× 1 0 assembly
4 Clutch Assembly 4 parts cordless-drill-clutch 1× 1 0 assembly
5 Keyless Chuck 4 parts cordless-drill-chuck 1× 1 0 assembly
6 Motor Controller Board 4 parts cordless-drill-controller 1× 1 0 assembly
7 Variable-Speed Trigger 3 parts cordless-drill-trigger 1× 1 0 assembly
8 Forward/Reverse Switch cordless-drill-fwd-rev-switch 1× 1 · part
9 LED Work Light 3 parts cordless-drill-led-light 1× 1 0 assembly
10 Belt Clip cordless-drill-belt-clip 1× 1 · part
11 Battery Pack 5 parts cordless-drill-battery-pack 1× 1 0 assembly
12 Battery Latch cordless-drill-battery-latch 1× 1 · part

293-word article