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Rotary Hammer Product

Overview

A rotary hammer drills and breaks masonry by combining rotation with a hammering blow far heavier than an ordinary impact drill can deliver. Where a hammer drill rattles a clutch of mechanical teeth, a rotary hammer uses a sealed pneumatic mechanism: a piston driven by the motor compresses a column of air, and that air slams a free-flying ram into the bit. The result is a high-energy impact measured in joules rather than the buzz of cam teeth, which is what lets a compact 36 V tool bore 28 mm holes into reinforced concrete.

The brushless Brushless Motor feeds the Gear Train, which splits drive two ways: rotation to the hollow output spindle, and a crank input to the Pneumatic Hammer Mechanism. Bits seat in the SDS-Plus Tool Holder, an SDS-plus holder that lets the shank slide axially under each blow while still transmitting torque. The Mode Selector decides whether rotation, impact, or both reach the tool, and the Overload Safety Clutch protects the user by slipping if the bit binds. Power comes from a Battery Pack regulated through the Speed Control Board.

How it works

In the Pneumatic Hammer Mechanism, an eccentric crank bearing turns motor rotation into a reciprocating stroke of a drive piston inside a steel cylinder. The piston does not touch the ram directly. Between them sits a trapped air cushion: as the piston advances it compresses this air, the pressure accelerates the flying piston, and the ram strikes a striker bolt that passes the blow to the back of the bit. The air cushion both multiplies force and decouples the impact from the motor, so a jammed bit cannot stall the drivetrain. Seal rings keep the cushion sealed against the cylinder wall.

The Mode Selector rotates a cam that engages or disengages each path. In rotary-only mode the spindle turns but the piston is idled; in hammer-only mode the spindle is locked for chiselling; in combined rotary-hammer mode both run together for drilling. A Side Handle gives a second grip for control against reaction torque, and a Depth Gauge Rod rod sets a repeatable drilling depth.

Build & assembly graph

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Bill of materials

13 top-level lines · 67 rows shown · 100 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 5 parts rotary-hammer-housing 1 5 assembly
1.1 Clamshell Half, Left rotary-hammer-clamshell-left 1 part
1.2 Clamshell Half, Right rotary-hammer-clamshell-right 1 part
1.3 Soft Grip Overmold rotary-hammer-soft-grip 1 part
1.4 O-Ring Set oring-set 1 part
1.5 Fastener Set fastener-set 1 part
2 Brushless Motor 5 parts rotary-hammer-motor 1 26 assembly
2.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1 part
2.1.2 Copper Winding copper-winding 1 part
2.1.3 Slot Insulation stator-insulation 1 part
2.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1 part
2.2.2 Rotor Core rotor-core 1 part
2.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
2.2.4 Ball Bearing ball-bearing 1 part
2.3 Copper Winding copper-winding 1 part
2.4 Motor Housing motor-housing 1 part
2.5 Ball Bearing ball-bearing 2 part
3 Gear Train 4 parts rotary-hammer-gear-train 1 5 assembly
3.1 Helical Gear Pair gear-pair 1 part
3.2 Gearbox Housing gearbox-housing 1 part
3.3 Hollow Spindle rotary-hammer-spindle 1 part
3.4 Ball Bearing ball-bearing 2 part
4 Pneumatic Hammer Mechanism 7 parts rotary-hammer-hammer-mechanism 1 8 assembly
4.1 Crank / Wobble Bearing rotary-hammer-crank-bearing 1 part
4.2 Drive Piston rotary-hammer-piston 1 part
4.3 Hammer Cylinder rotary-hammer-cylinder 1 part
4.4 Flying Piston (Ram) rotary-hammer-flying-piston 1 part
4.5 Striker Bolt rotary-hammer-striker 1 part
4.6 Air-Cushion Seal Ring rotary-hammer-air-cushion-seal 2 part
4.7 O-Ring Set oring-set 1 part
5 SDS-Plus Tool Holder 5 parts rotary-hammer-chuck 1 6 assembly
5.1 Chuck Body rotary-hammer-chuck-body 1 part
5.2 Locking Ball rotary-hammer-locking-ball 2 part
5.3 Locking Sleeve rotary-hammer-locking-sleeve 1 part
5.4 Coil Spring coil-spring 1 part
5.5 Dust Cap rotary-hammer-dust-cap 1 part
6 Mode Selector 3 parts rotary-hammer-mode-selector 1 3 assembly
6.1 Mode Selector Knob rotary-hammer-mode-knob 1 part
6.2 Mode Selector Cam rotary-hammer-mode-cam 1 part
6.3 Coil Spring coil-spring 1 part
7 Overload Safety Clutch 2 parts rotary-hammer-clutch 1 4 assembly
7.1 Clutch Disc rotary-hammer-clutch-disc 2 part
7.2 Coil Spring coil-spring 2 part
8 Variable-Speed Trigger 3 parts rotary-hammer-trigger 1 3 assembly
8.1 Trigger Body rotary-hammer-trigger-body 1 part
8.2 Trigger Potentiometer rotary-hammer-trigger-pot 1 part
8.3 Coil Spring coil-spring 1 part
9 Speed Control Board 4 parts rotary-hammer-control-board 1 16 assembly
9.1 Bare PCB pcb-bare 1 part
9.2 Microcontroller mcu 1 part
9.3 SMD Passive (R/C/L) smd-passives 12× 12 part
9.4 Connector connector 2 part
10 Battery Pack 4 parts rotary-hammer-battery-pack 1 16 assembly
10.1 Li-ion Cell, 18650 li-cell-18650 10× 10 part
10.2 BMS Board bms-board 1 part
10.3 Pack Housing rotary-hammer-pack-housing 1 part
10.4 Pack Terminal rotary-hammer-pack-terminal 4 part
11 Side Handle 3 parts rotary-hammer-side-handle 1 3 assembly
11.1 Side Handle Grip rotary-hammer-side-handle-grip 1 part
11.2 Side Handle Clamp Band rotary-hammer-side-handle-clamp 1 part
11.3 Fastener Set fastener-set 1 part
12 Depth Gauge Rod rotary-hammer-depth-gauge 1 part
13 Internal Wiring Harness 2 parts rotary-hammer-wiring 1 4 assembly
13.1 Wire Bundle wire-bundle 1 part
13.2 Connector connector 3 part

Sourcing — likely vendors

Companies that make this · indicative price $30–$800 · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
stanleyblackanddecker.com ↗ New Britain, US Tools (DeWalt, Craftsman) 500 units 6–12 wks
bosch-professional.com ↗ Leinfelden, DE Power tools 500 units 6–12 wks
🇨🇳Techtronic
ttigroup.com ↗
Hong Kong, CN Tools (Milwaukee, Ryobi) 500 units 6–12 wks
🇯🇵Makita
makita.com ↗
Anjo, JP Power tools 500 units 6–12 wks
🇨🇭Hilti
hilti.com ↗
Schaan, CH Construction tools 500 units 6–12 wks

373-word article