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Random Orbital Sander Product

Overview

A random-orbital sander finishes wood, filler and paint without leaving the swirl marks a fixed-orbit sander makes. A round abrasive disc is held on a Sanding Pad Assembly by a hook-and-loop face; the platen is driven both around a small orbit and, independently, in free rotation, so no point on the disc ever repeats the same path. The whole tool sits under a one-handed Palm Grip Cap inside the nylon Housing Assembly, runs off a slide-on Battery Pack, and pulls its own dust through an integral Dust Extraction System system.

How it works

The Brushless Motor is a compact brushless unit. Its shaft does two jobs at once: it spins the Dust Impeller that drives extraction airflow, and it turns the Eccentric Drive Head head that creates the sanding action.

The randomness comes from the head's geometry. The pad mounts on a bearing whose seat is offset from the motor axis on the Eccentric Spindle, so the platen is swung around a 2.4 mm orbit. Because that pad bearing is free-floating, the disc is also free to rotate at its own rate, and the combination of orbit plus free spin gives the non-repeating pattern. A Counterweight cancels the offset mass so the tool does not buzz, and a Pad Brake Ring caps free-spin RPM in the air so the disc does not gouge when it first touches the work.

Dust drawn through the pad holes is collected in the Dust Canister, while the Speed Control Board holds the set orbit speed steady from the Trigger Switch dial as load changes.

Build & assembly graph

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Bill of materials

9 top-level lines · 46 rows shown · 63 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 4 parts orbital-sander-housing 1 4 assembly
1.1 Clamshell Body orbital-sander-shell 1 part
1.2 Palm Grip Cap orbital-sander-palm-grip 1 part
1.3 Dust Skirt orbital-sander-dust-skirt 1 part
1.4 Fastener Set fastener-set 1 part
2 Brushless Motor 5 parts orbital-sander-motor 1 28 assembly
2.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1 part
2.1.2 Copper Winding copper-winding 1 part
2.1.3 Slot Insulation stator-insulation 1 part
2.2 Copper Winding copper-winding 3 part
2.3 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
2.3.1 Rotor Shaft rotor-shaft 1 part
2.3.2 Rotor Core rotor-core 1 part
2.3.3 Neodymium Magnet neodymium-magnet 16× 16 part
2.3.4 Ball Bearing ball-bearing 1 part
2.4 Motor Housing motor-housing 1 part
2.5 Ball Bearing ball-bearing 2 part
3 Eccentric Drive Head 4 parts orbital-sander-eccentric 1 4 assembly
3.1 Eccentric Spindle orbital-sander-eccentric-spindle 1 part
3.2 Counterweight orbital-sander-counterweight 1 part
3.3 Ball Bearing ball-bearing 1 part
3.4 Pad Brake Ring orbital-sander-pad-brake 1 part
4 Sanding Pad Assembly 3 parts orbital-sander-pad-assembly 1 3 assembly
4.1 Backing Plate orbital-sander-backing-plate 1 part
4.2 Hook-and-Loop Face orbital-sander-hook-loop 1 part
4.3 Pad Cushion orbital-sander-pad-cushion 1 part
5 Dust Extraction System 4 parts orbital-sander-dust-extraction 1 4 assembly
5.1 Dust Impeller orbital-sander-impeller 1 part
5.2 Dust Port orbital-sander-dust-port 1 part
5.3 Dust Canister orbital-sander-dust-canister 1 part
5.4 Dust Filter orbital-sander-dust-filter 1 part
6 Speed Control Board 5 parts orbital-sander-control-board 1 7 assembly
6.1 Bare PCB pcb-bare 1 part
6.2 Microcontroller mcu 1 part
6.3 MOSFET Bridge orbital-sander-fet-bridge 1 part
6.4 Speed Potentiometer orbital-sander-speed-pot 1 part
6.5 Connector connector 3 part
7 Trigger Switch orbital-sander-trigger 1 part
8 Battery Pack 3 parts orbital-sander-battery 1 7 assembly
8.1 Li-ion Cell, 18650 li-cell-18650 5 part
8.2 BMS Board bms-board 1 part
8.3 Battery Housing orbital-sander-battery-housing 1 part
9 Internal Wiring 2 parts orbital-sander-wiring 1 5 assembly
9.1 Wire Bundle wire-bundle 1 part
9.2 Connector connector 4 part

Sourcing — likely vendors

Companies that make this · indicative price $30–$800 · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
stanleyblackanddecker.com ↗ New Britain, US Tools (DeWalt, Craftsman) 500 units 6–12 wks
bosch-professional.com ↗ Leinfelden, DE Power tools 500 units 6–12 wks
🇨🇳Techtronic
ttigroup.com ↗
Hong Kong, CN Tools (Milwaukee, Ryobi) 500 units 6–12 wks
🇯🇵Makita
makita.com ↗
Anjo, JP Power tools 500 units 6–12 wks
🇨🇭Hilti
hilti.com ↗
Schaan, CH Construction tools 500 units 6–12 wks

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