BOMwiki the bill-of-materials encyclopedia

Intraoral Camera Product

Overview

An intraoral camera is a pen-sized video camera a dentist moves around inside the patient's mouth, streaming live close-up images to the chairside monitor. Its diagnostic value is straightforward — a fractured cusp, a failing margin, or a lingual lesion that is hard to see directly fills a 24-inch screen at up to 100× effective magnification — but its biggest documented effect is on communication: patients who see their own cracked amalgam accept treatment they would have declined on a dentist's verbal description. Captured frames go into the chart as legal documentation and insurance evidence, alongside radiographs they complement (the camera sees surfaces; X-rays see inside).

Optics

Everything optical is packed into the last 15 mm of the wand. Behind a sealed Sapphire Tip Window of sapphire — chosen because it shrugs off contact with enamel and rotary instruments — a View Prism folds the optical axis 90° so the side-facing tip looks down onto occlusal surfaces the way a mouth mirror would. The multi-element Lens Assembly focuses onto a 1/4-inch CMOS Image Sensor running 1080p at 30 frames per second.

Focus is the interesting engineering problem: the camera must resolve a single molar cusp at 5 mm and a full arch at 50 mm, inside a wand too thin for a conventional voice-coil focus mechanism. Current designs use a Liquid Autofocus Lens — an electrowetting cell in which a voltage reshapes the meniscus between two immiscible liquids, changing focal power in milliseconds with no moving parts, no wear, and no susceptibility to autoclave-adjacent thermal cycling. An IR-Cut Filter keeps infrared out of the color path so tooth shades on screen match reality, which matters when the screen image is used for restorative shade discussion.

Illumination and fluorescence

The mouth is dark, wet, and specular, so the camera carries its own light: a ring of six to eight White LED Die dies around the lens, behind a Diffuser Ring that spreads the output so wet enamel does not throw blown-out hot spots into the image. High color rendering (CRI above 90) at roughly 5500 K is specified for the same shade-fidelity reason as the IR filter.

Many models add a second mode. Switching the LED Driver to the 405 nm Violet LED (405 nm) pair excites tissue fluorescence: healthy enamel fluoresces green, while demineralized carious tissue — and the porphyrins produced by cariogenic bacteria in plaque and calculus — fluoresce red. With a matched filter this turns the camera into a screening tool for early occlusal caries and residual plaque, catching lesions before they are radiographically obvious.

Image pipeline and interface

The Sensor Flex Cable carries raw MIPI sensor data down the narrow Tip Neck to the ISP Board, where a Compute SoC Module performs demosaic, white balance, and correction of the wide-angle lens distortion, then encodes the stream as a standard UVC webcam device over the USB Cable. UVC compliance is deliberate: the camera works with any imaging or practice-management software without drivers. Wireless variants swap the cable for a Wi-Fi Module and an in-wand LiPo Cell, trading a charging requirement for a cordless field of movement around the chair.

Capture ergonomics assume gloved, busy hands. The Capture Button freezes the live frame so the dentist can inspect before saving; the Motion Sensor wakes the camera when lifted from its Wand Holder and enables hold-still auto-capture, so a steady two-second hover photographs the tooth with no button press at all. Docking the wand pauses the stream and shields the tip window.

Infection control

The wand sits in a patient's mouth, so the hygiene system is as central as the optics. Before every patient, a single-use Disposable Barrier Sleeve — a polyethylene barrier with an optically clear window panel — is drawn over the whole wand from the Sleeve Dispenser Box; the Sleeve Retention Collar tensions the window flat against the lens so the barrier never wrinkles into the image. Between patients the sleeved-then-stripped wand still gets an intermediate-level disinfectant wipe, which is why the Wand Shell is sealed with an O-Ring Set and finished in chemical-resistant polymer. The sleeve is a regulated medical barrier (FDA Class I), and skipping it is an infection-control violation, not a shortcut — the camera cannot be autoclaved.

Place in the operatory

Intraoral cameras occupy the documentation-and-communication niche between the mouth mirror and the intraoral 3D scanner: cheaper and faster than a scanner, infinitely more shareable than a mirror view. Typical practice integrates the live feed into the chart software, tagging each captured frame to a tooth number, with fluorescence screenshots tracked across recall visits to watch whether an early lesion is arresting or progressing.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

6 top-level lines · 38 rows shown · 228 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Camera Optical Module 6 parts dental-intraoral-camera-optics 1 6 assembly
1.1 Lens Assembly camera-lens 1 part
1.2 CMOS Image Sensor image-sensor 1 part
1.3 Liquid Autofocus Lens dental-intraoral-camera-liquid-lens 1 part
1.4 IR-Cut Filter dental-intraoral-camera-ir-filter 1 part
1.5 Sapphire Tip Window dental-intraoral-camera-window 1 part
1.6 View Prism dental-intraoral-camera-mirror-prism 1 part
2 LED Illumination 4 parts dental-intraoral-camera-illumination 1 10 assembly
2.1 White LED Die dental-intraoral-camera-white-led 6 part
2.2 Violet LED (405 nm) dental-intraoral-camera-violet-led 2 part
2.3 LED Driver dental-intraoral-camera-led-driver 1 part
2.4 Diffuser Ring dental-intraoral-camera-diffuser-ring 1 part
3 Wand Housing 6 parts dental-intraoral-camera-wand 1 6 assembly
3.1 Wand Shell dental-intraoral-camera-wand-shell 1 part
3.2 Tip Neck dental-intraoral-camera-tip-neck 1 part
3.3 Capture Button dental-intraoral-camera-capture-button 1 part
3.4 Motion Sensor dental-intraoral-camera-motion-sensor 1 part
3.5 O-Ring Set oring-set 1 part
3.6 Fastener Set fastener-set 1 part
4 Image Processing Electronics 3 parts dental-intraoral-camera-electronics 1 98 assembly
4.1 ISP Board 5 parts dental-intraoral-camera-isp-board 1 96 assembly
4.1.1 Bare PCB pcb-bare 1 part
4.1.2 Compute SoC Module soc-module 1 part
4.1.3 Microcontroller mcu 1 part
4.1.4 SMD Passive (R/C/L) smd-passives 90× 90 part
4.1.5 Connector connector 3 part
4.2 Sensor Flex Cable dental-intraoral-camera-flex-cable 1 part
4.3 Status LED dental-intraoral-camera-status-led 1 part
5 USB Interface & Dock 5 parts dental-intraoral-camera-interface 1 6 assembly
5.1 USB Cable dental-intraoral-camera-usb-cable 1 part
5.2 Wand Holder dental-intraoral-camera-holder 1 part
5.3 Wi-Fi Module dental-intraoral-camera-wifi-module 1 part
5.4 LiPo Cell lipo-cell 1 part
5.5 Connector connector 2 part
6 Hygiene Sleeve System 3 parts dental-intraoral-camera-sleeve-system 1 102 assembly
6.1 Disposable Barrier Sleeve dental-intraoral-camera-sleeve 100× 100 part
6.2 Sleeve Retention Collar dental-intraoral-camera-sleeve-collar 1 part
6.3 Sleeve Dispenser Box dental-intraoral-camera-sleeve-dispenser 1 part

Sourcing — likely vendors

Companies that make this · indicative price $200–$200k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
dentsplysirona.com ↗ Charlotte, US Dental equipment 100 units 10–16 wks
🇺🇸Envista
envistaco.com ↗
Brea, US Dental (KaVo, Nobel) 100 units 10–16 wks
🇫🇮Planmeca
planmeca.com ↗
Helsinki, FI Dental units & imaging 100 units 10–16 wks
🇺🇸A-dec
a-dec.com ↗
Newberg, US Dental chairs & delivery 100 units 10–16 wks
🇺🇸Midmark
midmark.com ↗
Versailles, US Medical & veterinary equipment 100 units 10–16 wks

837-word article