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Fixed-Wing UAV

Product

Also known as: drone, fixed-wing drone, UAV, surveillance drone

Overview

A fixed-wing UAV is an uncrewed aircraft that generates lift with a rigid wing rather than rotors, trading vertical takeoff for far greater range and endurance. Electric propulsion and a lightweight composite airframe make it well suited to intelligence, surveillance and reconnaissance, where the aircraft loiters quietly over an area and streams imagery to an operator. With no pilot or life-support systems to carry, the entire mass budget goes to structure, battery and payload.

The aircraft follows conventional layout in miniature. The Composite Fuselage is a carbon-composite body that houses the battery, autopilot and payload and carries the tail on a boom. The Wing Assembly provides lift and carries the ailerons and flaps, while the Empennage gives pitch and yaw control. The Propulsion System system spins a folding propeller, the Battery Pack supplies the energy, the Flight Controller flies the aircraft, and the Surveillance Payload gimbal carries the surveillance camera.

Construction

The airframe is built from moulded carbon-fibre skins over a single load-bearing wing spar and internal ribs, giving high stiffness at very low weight. The clamshell fuselage shell splits for access to the avionics bay, and a reinforced belly skid lets the aircraft land on unprepared ground without dedicated gear.

In flight the autopilot reads attitude from its inertial sensors, altitude and airspeed from the barometric and pitot air-data sensors, and position from GPS. It closes control loops by commanding servos on the ailerons, elevator and rudder, and modulates the brushless motor through its electronic speed controller to hold airspeed and climb. The stabilised gimbal keeps the camera locked on a target while the airframe manoeuvres, and the datalink radio streams video and telemetry to the ground station.

Fixed-Wing UAV parts and their functions

10 top-level parts · 308 parts in total · full bill of materials below
Fixed-Wing UAV parts diagram: 1 composite fuselage, 2 wing assembly, 3 empennage, 4 propulsion system, 5 battery pack, 6 flight controller, 7 surveillance payload, 8 power distribution board, 9 belly skid, 10 fastener set. 308 parts in 10 top-level items.
Fixed-Wing UAV parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Composite Fuselage 4 parts 1× Carbon-composite fuselage with nose cone and tail boom.
2 Wing Assembly 5 parts 1× Main wing with ailerons and flaps.
3 Empennage 2 parts 1× Tail surfaces for pitch and yaw control.
4 Propulsion System 4 parts 1× Brushless motor, ESC and folding propeller.
5 Battery Pack 4 parts 1× LiPo flight battery with BMS.
6 Flight Controller 3 parts 1× Autopilot board with sensors and air-data.
7 Surveillance Payload 2 parts 1× Stabilized camera and datalink.
8 Power Distribution Board 4 parts 1× Distributes battery power to systems.
9 Belly Skid 1× Reinforced underside skid for belly landing.
10 Fastener Set 4× airframe assembly hardware

3D model

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Build & assembly graph

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Bill of materials for Fixed-Wing UAV

10 top-level lines · 73 rows shown · 308 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Composite Fuselage 4 parts fixed-wing-uav-fuselage 1× 1 6 assembly
1.1 Nose Cone fixed-wing-uav-nose-cone 1× 1 · part
1.2 Fuselage Shell fixed-wing-uav-fuselage-shell 1× 1 · part
1.3 Bulkhead fixed-wing-uav-bulkhead 3× 3 · part
1.4 Tail Boom fixed-wing-uav-tail-boom 1× 1 · part
2 Wing Assembly 5 parts fixed-wing-uav-wing-assembly 1× 1 115 assembly
2.1 Wing Spar fixed-wing-uav-wing-spar 1× 1 · part
2.2 Wing Rib fixed-wing-uav-wing-rib 8× 8 · part
2.3 Wing Skin fixed-wing-uav-wing-skin 2× 2 · part
2.4 Aileron 3 parts fixed-wing-uav-aileron 2× 2 26 assembly
2.4.1 Control Surface Panel fixed-wing-uav-control-surface 1× 2 · part
2.4.2 Servo Motor 4 parts + deeper › servo-motor 1× 2 24 assembly
2.4.3 Control Horn fixed-wing-uav-control-horn 1× 2 · part
2.5 Flap 3 parts fixed-wing-uav-flap 2× 2 26 assembly
2.5.1 Control Surface Panel fixed-wing-uav-control-surface 1× 2 · part
2.5.2 Servo Motor 4 parts + deeper › servo-motor 1× 2 24 assembly
2.5.3 Control Horn fixed-wing-uav-control-horn 1× 2 · part
3 Empennage 2 parts fixed-wing-uav-empennage 1× 1 54 assembly
3.1 Vertical Stabilizer 4 parts fixed-wing-uav-vertical-stab 1× 1 27 assembly
3.1.1 Stabilizer Surface fixed-wing-uav-stab-fin 1× 1 · part
3.1.2 Control Surface Panel fixed-wing-uav-control-surface 1× 1 · part
3.1.3 Servo Motor 4 parts + deeper › servo-motor 1× 1 24 assembly
3.1.4 Control Horn fixed-wing-uav-control-horn 1× 1 · part
3.2 Horizontal Stabilizer 4 parts fixed-wing-uav-horizontal-stab 1× 1 27 assembly
3.2.1 Stabilizer Surface fixed-wing-uav-stab-fin 1× 1 · part
3.2.2 Control Surface Panel fixed-wing-uav-control-surface 1× 1 · part
3.2.3 Servo Motor 4 parts + deeper › servo-motor 1× 1 24 assembly
3.2.4 Control Horn fixed-wing-uav-control-horn 1× 1 · part
4 Propulsion System 4 parts fixed-wing-uav-propulsion 1× 1 49 assembly
4.1 Brushless Motor 4 parts fixed-wing-uav-brushless-motor 1× 1 38 assembly
4.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
4.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
4.1.3 Neodymium Magnet neodymium-magnet 14× 14 · part
4.1.4 Ball Bearing ball-bearing 2× 2 · part
4.2 ESC 4 parts esc 1× 1 9 assembly
4.2.1 Bare PCB pcb-bare 1× 1 · part
4.2.2 Power MOSFET mosfet 6× 6 · part
4.2.3 Gate Driver IC gate-driver-ic 1× 1 · part
4.2.4 Microcontroller mcu 1× 1 · part
4.3 Propeller propeller 1× 1 · part
4.4 Motor Mount fixed-wing-uav-motor-mount 1× 1 · part
5 Battery Pack 4 parts fixed-wing-uav-battery-pack 1× 1 9 assembly
5.1 LiPo Cell lipo-cell 6× 6 · part
5.2 BMS Board bms-board 1× 1 · part
5.3 XT60 Connector xt60-connector 1× 1 · part
5.4 Wire Bundle wire-bundle 1× 1 · part
6 Flight Controller 3 parts fixed-wing-uav-autopilot 1× 1 11 assembly
6.1 Flight Controller PCBA 6 parts fixed-wing-uav-fc-pcba 1× 1 8 assembly
6.1.1 Bare PCB pcb-bare 1× 1 · part
6.1.2 Microcontroller mcu 1× 1 · part
6.1.3 IMU (6-axis) imu 1× 1 · part
6.1.4 Barometer barometer 1× 1 · part
6.1.5 SMD Passive (R/C/L) smd-passives 1× 1 · part
6.1.6 Connector connector 3× 3 · part
6.2 GPS Module gps-module 1× 1 · part
6.3 Air-Data Sensor 2 parts fixed-wing-uav-airdata 1× 1 2 assembly
6.3.1 Airspeed Sensor fixed-wing-uav-airspeed-sensor 1× 1 · part
6.3.2 Pitot Tube fixed-wing-uav-pitot-tube 1× 1 · part
7 Surveillance Payload 2 parts fixed-wing-uav-payload 1× 1 54 assembly
7.1 Camera Gimbal 3 parts fixed-wing-uav-gimbal 1× 1 52 assembly
7.1.1 Camera Module 3 parts + deeper › camera-module 1× 1 3 assembly
7.1.2 Servo Motor 4 parts + deeper › servo-motor 2× 2 24 assembly
7.1.3 Gimbal Frame fixed-wing-uav-gimbal-frame 1× 1 · part
7.2 Datalink Radio 2 parts fixed-wing-uav-datalink 1× 1 2 assembly
7.2.1 Radio Module fixed-wing-uav-radio-module 1× 1 · part
7.2.2 Antenna fixed-wing-uav-antenna 1× 1 · part
8 Power Distribution Board 4 parts fixed-wing-uav-power-dist-board 1× 1 5 assembly
8.1 Bare PCB pcb-bare 1× 1 · part
8.2 SMD Passive (R/C/L) smd-passives 1× 1 · part
8.3 XT60 Connector xt60-connector 2× 2 · part
8.4 Wire Bundle wire-bundle 1× 1 · part
9 Belly Skid fixed-wing-uav-belly-skid 1× 1 · part
10 Fastener Set fastener-set 4× 4 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50k–$300M. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Boeing
boeing.com ↗
Arlington, US Aerospace OEM made to order 40–80 wks
🇫🇷Airbus
airbus.com ↗
Toulouse, FR Aerospace OEM made to order 40–80 wks
lockheedmartin.com ↗ Bethesda, US Aerospace & defense made to order 40–80 wks
🇧🇷Embraer
embraer.com ↗
São José dos Campos, BR Aircraft OEM made to order 40–80 wks
txtav.com ↗ Wichita, US Aircraft OEM made to order 40–80 wks

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