LED Floodlight Product
An outdoor 100 W LED floodlight: die-cast aluminium housing with integral heat-sink fins, a COB/SMD LED light engine behind a tempered-glass lens, a potted constant-current driver with surge protection, a PIR motion sensor, and an adjustable U-mounting bracket — rated IP65 for wet locations. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
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Bill of materials
7 top-level lines · 32 rows shown · 134 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Housing Assembly 4 parts | floodlight-housing-assembly | 1× | 1 | 4 | assembly |
| 1.1 | Die-Cast Aluminium Housing | floodlight-housing | 1× | 1 | — | part |
| 1.2 | Heat-Sink Fin Block | floodlight-heatsink-fins | 1× | 1 | — | part |
| 1.3 | U-Mounting Bracket | floodlight-bracket | 1× | 1 | — | part |
| 1.4 | Bracket Tilt Bolt & Nut | floodlight-bracket-bolt | 1× | 1 | — | part |
| 2 | LED Light Engine 5 parts | floodlight-led-module | 1× | 1 | 35 | assembly |
| 2.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 2.2 | COB LED Package | floodlight-cob-led | 1× | 1 | — | part |
| 2.3 | SMD LED Package | floodlight-smd-led | 24× | 24 | — | part |
| 2.4 | SMD Passive (R/C/L) | smd-passives | 8× | 8 | — | part |
| 2.5 | Thermal Interface Pad | floodlight-thermal-pad | 1× | 1 | — | part |
| 3 | Optics Assembly 3 parts | floodlight-optics-assembly | 1× | 1 | 3 | assembly |
| 3.1 | Beam Reflector | floodlight-reflector | 1× | 1 | — | part |
| 3.2 | Tempered Glass Lens | floodlight-glass-lens | 1× | 1 | — | part |
| 3.3 | O-Ring Set | oring-set | 1× | 1 | — | part |
| 4 | LED Driver 5 parts | floodlight-driver | 1× | 1 | 64 | assembly |
| 4.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 4.2 | SMD Passive (R/C/L) | smd-passives | 60× | 60 | — | part |
| 4.3 | Bridge Rectifier | floodlight-bridge-rectifier | 1× | 1 | — | part |
| 4.4 | Surge Protection Module | floodlight-surge-protector | 1× | 1 | — | part |
| 4.5 | Potted Driver Housing | floodlight-potting-can | 1× | 1 | — | part |
| 5 | PIR Motion Sensor 5 parts | floodlight-pir-sensor | 1× | 1 | 24 | assembly |
| 5.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 5.2 | Pyroelectric PIR Element | floodlight-pir-element | 1× | 1 | — | part |
| 5.3 | Fresnel Lens Dome | floodlight-fresnel-lens | 1× | 1 | — | part |
| 5.4 | SMD Passive (R/C/L) | smd-passives | 20× | 20 | — | part |
| 5.5 | Connector | connector | 1× | 1 | — | part |
| 6 | Cable Entry Assembly 3 parts | floodlight-cable-entry | 1× | 1 | 3 | assembly |
| 6.1 | Cable Gland | floodlight-cable-gland | 1× | 1 | — | part |
| 6.2 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 6.3 | Connector | connector | 1× | 1 | — | part |
| 7 | Fastener Set | fastener-set | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $3–$2k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇳🇱Signify signify.com ↗ | Eindhoven, NL | Lighting (Philips Hue) | 2,000 units | 6–10 wks |
| acuitybrands.com ↗ | Atlanta, US | Lighting & controls | 2,000 units | 6–10 wks |
| 🇦🇹Zumtobel zumtobelgroup.com ↗ | Dornbirn, AT | Lighting | 2,000 units | 6–10 wks |
| creelighting.com ↗ | Racine, US | LED lighting | 2,000 units | 6–10 wks |
| 🇮🇳Havells havells.com ↗ | Noida, IN | Electrical & lighting | 2,000 units | 6–10 wks |