Track Light System
ProductOverview
The track light system is a ceiling rail carrying live copper busbars that feed adjustable spotlight heads clipped along its length. Because the heads tap power anywhere on the track and aim independently, the system suits retail, gallery, and accent lighting where fixtures must be repositioned and re-aimed without rewiring. A three-circuit track lets separate switch lines drive different head groups from one rail.
Construction
The Track Rail is an extruded aluminium channel housing four copper busbars on a moulded PVC insulator carrier, closed by end caps and fixed to the ceiling by spring clips. A power feed block brings mains into the busbars, and a joiner links rail sections mechanically and electrically.
Each Spotlight Head clicks onto the rail through a Track Adapter, a twist-lock body whose sprung contact pins press against the busbars and whose quarter-turn lever locks it into the slot and the chosen circuit. Aiming is set by a Gimbal Joint for pan and a Pivot Joint whose friction washer holds the tilt angle.
The light engine is the COB LED Module, a metal-core board carrying a high-CRI chip-on-board emitter array, fed by an in-head LED Driver that rectifies the track mains and regulates LED current. A reflector and polycarbonate beam lens set the spot angle, a finned heat sink cools the COB, and a die-cast decorative housing finishes the head.
Track Light System parts and their functions
4 top-level parts · 95 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Track Rail 8 parts | 1× | Surface-mounted aluminium track housing the live copper busbars and distributing power along its length. |
| 2 | Spotlight Head 10 parts | 3× | adjustable spotlight heads on the rail |
| 3 | Wire Bundle | 1× | feed and earth conductors into the power feed |
| 4 | Fastener Set | 1× | ceiling mounting screws and anchors |
3D model
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Build & assembly graph
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Bill of materials for Track Light System
4 top-level lines · 40 rows shown · 95 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Track Rail 8 parts | track-light-rail | 1× | 1 | 15 | assembly |
| 1.1 | Aluminium Track Extrusion | track-light-extrusion | 1× | 1 | · | part |
| 1.2 | Copper Busbar | track-light-busbar | 4× | 4 | · | part |
| 1.3 | Busbar Insulator Carrier | track-light-busbar-insulator | 1× | 1 | · | part |
| 1.4 | Track End Cap | track-light-end-cap | 2× | 2 | · | part |
| 1.5 | Mounting Clip | track-light-mounting-clip | 4× | 4 | · | part |
| 1.6 | Power Feed Connector | track-light-power-feed | 1× | 1 | · | part |
| 1.7 | Track Joiner | track-light-joiner | 1× | 1 | · | part |
| 1.8 | Connector | connector | 1× | 1 | · | part |
| 2 | Spotlight Head 10 parts | track-light-head | 3× | 3 | 26 | assembly |
| 2.1 | Track Adapter 4 parts | track-light-adapter | 1× | 3 | 7 | assembly |
| 2.1.1 | Adapter Body | track-light-adapter-body | 1× | 3 | · | part |
| 2.1.2 | Sprung Contact Pin | track-light-contact-pin | 4× | 12 | · | part |
| 2.1.3 | Locking Lever | track-light-locking-lever | 1× | 3 | · | part |
| 2.1.4 | Ball Bearing | ball-bearing | 1× | 3 | · | part |
| 2.2 | Gimbal Joint 3 parts | track-light-gimbal-joint | 1× | 3 | 3 | assembly |
| 2.2.1 | Mounting Yoke | track-light-yoke | 1× | 3 | · | part |
| 2.2.2 | Ball Bearing | ball-bearing | 1× | 3 | · | part |
| 2.2.3 | Fastener Set | fastener-set | 1× | 3 | · | part |
| 2.3 | Pivot Joint 3 parts | track-light-pivot-joint | 1× | 3 | 3 | assembly |
| 2.3.1 | Ball Bearing | ball-bearing | 1× | 3 | · | part |
| 2.3.2 | Friction Washer | track-light-friction-washer | 1× | 3 | · | part |
| 2.3.3 | Fastener Set | fastener-set | 1× | 3 | · | part |
| 2.4 | COB LED Module 4 parts | track-light-cob-module | 1× | 3 | 4 | assembly |
| 2.4.1 | Bare PCB | pcb-bare | 1× | 3 | · | part |
| 2.4.2 | SMD Passive (R/C/L) | smd-passives | 1× | 3 | · | part |
| 2.4.3 | COB LED Emitter | track-light-cob-emitter | 1× | 3 | · | part |
| 2.4.4 | Connector | connector | 1× | 3 | · | part |
| 2.5 | LED Driver 4 parts | track-light-driver | 1× | 3 | 4 | assembly |
| 2.5.1 | Bare PCB | pcb-bare | 1× | 3 | · | part |
| 2.5.2 | SMD Passive (R/C/L) | smd-passives | 1× | 3 | · | part |
| 2.5.3 | Constant-Current Driver IC | track-light-driver-ic | 1× | 3 | · | part |
| 2.5.4 | Connector | connector | 1× | 3 | · | part |
| 2.6 | Reflector | track-light-reflector | 1× | 3 | · | part |
| 2.7 | Beam Lens | track-light-lens | 1× | 3 | · | part |
| 2.8 | Heat Sink | track-light-heat-sink | 1× | 3 | · | part |
| 2.9 | Decorative Housing | track-light-housing | 1× | 3 | · | part |
| 2.10 | Wire Bundle | wire-bundle | 1× | 3 | · | part |
| 3 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 4 | Fastener Set | fastener-set | 1× | 1 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $3–$2k. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇳🇱Signify
signify.com ↗
|
Eindhoven, NL | Lighting (Philips Hue) | 2,000 units | 6–10 wks |
| acuitybrands.com ↗ | Atlanta, US | Lighting & controls | 2,000 units | 6–10 wks |
|
🇦🇹Zumtobel
zumtobelgroup.com ↗
|
Dornbirn, AT | Lighting | 2,000 units | 6–10 wks |
| creelighting.com ↗ | Racine, US | LED lighting | 2,000 units | 6–10 wks |
|
🇮🇳Havells
havells.com ↗
|
Noida, IN | Electrical & lighting | 2,000 units | 6–10 wks |
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