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Traffic Signal

Product

Overview

The traffic signal is a complete intersection-approach system: a stacked three-section vehicle head, pedestrian signals and call stations, and a roadside controller cabinet that computes phase timing and switches the field outputs. LED modules have replaced incandescent balls for their long life, low power, and high bright-sun visibility, while a conflict monitor in the cabinet enforces safety by flashing the intersection on any fault.

How it works

The Vehicle Signal Head stacks three polycarbonate sections, each with a hinged door, gasket, and tunnel visor, fitted with red, yellow, and green LED Signal Module units. Each module seals an LED Array Board of discrete LEDs driven at constant current behind a prismatic colored lens, and a reflective backplate raises conspicuity. A serrated clamp positions the head over the lane.

Pedestrians are served by the Pedestrian Signal Module, a hand/person display with a countdown digit board, and the Pedestrian Push Station, a vandal-resistant piezo call button with an instruction sign.

The brain is the Controller Cabinet, a roadside enclosure holding the Traffic Controller Board that computes phase timing, plug-in Load Switch cards driving each signal channel, a Conflict Monitor (MMU) MMU that flashes the intersection on conflicting greens or voltage faults, a Detector Card reading inductive loops, a service power supply, and field terminals. A Pole / Mast Mount Kit suspends the heads over the roadway.

Traffic Signal parts and their functions

7 top-level parts · 91 parts in total · full bill of materials below
Traffic Signal parts diagram: 1 vehicle signal head, 2 pedestrian signal module, 3 pedestrian push station, 4 controller cabinet, 5 pole / mast mount kit, 6 wire bundle, 7 fastener set. 91 parts in 7 top-level items.
Traffic Signal parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Vehicle Signal Head 8 parts 1× three-section vehicle signal head
2 Pedestrian Signal Module 4 parts 1× pedestrian countdown signal
3 Pedestrian Push Station 4 parts 1× pedestrian call station
4 Controller Cabinet 8 parts 1× Roadside enclosure housing the controller, load switches, conflict monitor, power, and detection.
5 Pole / Mast Mount Kit 2 parts 1× pole and mast-arm mounting
6 Wire Bundle 1× signal cable run from cabinet to heads
7 Fastener Set 2× pole and bracket hardware

3D model

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Build & assembly graph

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Bill of materials for Traffic Signal

7 top-level lines · 57 rows shown · 91 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Vehicle Signal Head 8 parts traffic-signal-head 1× 1 39 assembly
1.1 Housing Section 2 parts traffic-signal-housing-section 3× 3 2 assembly
1.1.1 Polycarbonate Section Shell traffic-signal-section-shell 1× 3 · part
1.1.2 Door Latch & Hinge traffic-signal-latch 1× 3 · part
1.2 Section Door traffic-signal-door 3× 3 · part
1.3 O-Ring Set oring-set 3× 3 · part
1.4 Visor / Hood traffic-signal-visor 3× 3 · part
1.5 LED Signal Module 4 parts traffic-signal-led-module 3× 3 7 assembly
1.5.1 LED Array Board 4 parts + deeper › traffic-signal-led-board 1× 3 4 assembly
1.5.2 Optical Lens traffic-signal-led-lens 1× 3 · part
1.5.3 O-Ring Set oring-set 1× 3 · part
1.5.4 Connector connector 1× 3 · part
1.6 Backplate traffic-signal-backplate 1× 1 · part
1.7 Mounting Bracket / Clamp traffic-signal-mount-bracket 1× 1 · part
1.8 Wire Bundle wire-bundle 1× 1 · part
2 Pedestrian Signal Module 4 parts traffic-signal-ped-module 1× 1 4 assembly
2.1 Pedestrian LED Display traffic-signal-ped-display 1× 1 · part
2.2 Countdown Digit Board traffic-signal-ped-countdown 1× 1 · part
2.3 Polycarbonate Section Shell traffic-signal-section-shell 1× 1 · part
2.4 Connector connector 1× 1 · part
3 Pedestrian Push Station 4 parts traffic-signal-push-station 1× 1 4 assembly
3.1 Piezo Push Button traffic-signal-push-button 1× 1 · part
3.2 Station Housing traffic-signal-station-housing 1× 1 · part
3.3 Instruction Sign traffic-signal-station-sign 1× 1 · part
3.4 Wire Bundle wire-bundle 1× 1 · part
4 Controller Cabinet 8 parts traffic-signal-controller-cabinet 1× 1 39 assembly
4.1 Traffic Controller Board 5 parts traffic-signal-controller-board 1× 1 8 assembly
4.1.1 Bare PCB pcb-bare 1× 1 · part
4.1.2 Compute SoC Module soc-module 1× 1 · part
4.1.3 Microcontroller mcu 1× 1 · part
4.1.4 SMD Passive (R/C/L) smd-passives 1× 1 · part
4.1.5 Connector connector 4× 4 · part
4.2 Load Switch 2 parts traffic-signal-load-switch 8× 8 2 assembly
4.2.1 Relay relay 1× 8 · part
4.2.2 Bare PCB pcb-bare 1× 8 · part
4.3 Conflict Monitor (MMU) 4 parts traffic-signal-conflict-monitor 1× 1 4 assembly
4.3.1 Bare PCB pcb-bare 1× 1 · part
4.3.2 Microcontroller mcu 1× 1 · part
4.3.3 Relay relay 1× 1 · part
4.3.4 SMD Passive (R/C/L) smd-passives 1× 1 · part
4.4 Detector Card 3 parts traffic-signal-detector-card 1× 1 4 assembly
4.4.1 Bare PCB pcb-bare 1× 1 · part
4.4.2 Microcontroller mcu 1× 1 · part
4.4.3 Connector connector 2× 2 · part
4.5 Terminal Block Facia traffic-signal-terminal-block 1× 1 · part
4.6 Power Supply 4 parts traffic-signal-power-supply 1× 1 4 assembly
4.6.1 Bare PCB pcb-bare 1× 1 · part
4.6.2 Surge Protector traffic-signal-surge-protector 1× 1 · part
4.6.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
4.6.4 Connector connector 1× 1 · part
4.7 Cabinet Enclosure traffic-signal-cabinet-enclosure 1× 1 · part
4.8 Wire Bundle wire-bundle 1× 1 · part
5 Pole / Mast Mount Kit 2 parts traffic-signal-mast-mount-kit 1× 1 2 assembly
5.1 Mast Arm Clamp traffic-signal-mast-clamp 1× 1 · part
5.2 Fastener Set fastener-set 1× 1 · part
6 Wire Bundle wire-bundle 1× 1 · part
7 Fastener Set fastener-set 2× 2 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $3–$2k. How estimates work
VendorHQSpecialtyMOQLead time
🇳🇱Signify
signify.com ↗
Eindhoven, NL Lighting (Philips Hue) 2,000 units 6–10 wks
acuitybrands.com ↗ Atlanta, US Lighting & controls 2,000 units 6–10 wks
🇦🇹Zumtobel
zumtobelgroup.com ↗
Dornbirn, AT Lighting 2,000 units 6–10 wks
creelighting.com ↗ Racine, US LED lighting 2,000 units 6–10 wks
🇮🇳Havells
havells.com ↗
Noida, IN Electrical & lighting 2,000 units 6–10 wks

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