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Solar Street Light

Product

Overview

The solar street light is a self-contained outdoor luminaire that needs no grid connection. A monocrystalline panel charges a battery by day through an MPPT controller, and at dusk an ambient-light sensor switches the LED module on, dimming it up on detected motion to stretch the charge across the night. The whole system, panel, battery, LEDs, and electronics, integrates into one die-cast housing on a pole arm.

Construction

Energy is captured by the Solar Panel, a framed monocrystalline laminate with a sealed junction box and bypass diode. It charges the Battery Pack, a LiFePO4/li-ion pack of cylindrical cells with a protection BMS in a sealed housing, sized for two to three days of autonomy.

Light comes from the LED Module, a metal-core PCB of high-power LED packages behind a PMMA optic shaping the street beam. The brain is the Charge / Control Board, an MPPT charge controller and lighting controller carrying a microcontroller, the MPPT power stage, a PIR motion sensor, and an ambient-light sensor for dusk-to-dawn and motion dimming logic.

Everything mounts in the die-cast Housing & Heat Sink, which doubles as the LED heat sink, sealed by the Optical Cover optical cover and gasket. The Pole-Mount Bracket clamps the fixture to a pole or wall arm with angle adjustment, and a Remote Control sets brightness, timer, and motion modes.

Solar Street Light parts and their functions

10 top-level parts · 68 parts in total · full bill of materials below
Solar Street Light parts diagram: 1 solar panel, 2 battery pack, 3 LED module, 4 charge / control board, 5 housing & heat sink, 6 optical cover, 7 pole-mount bracket, 8 remote control, 9 wire bundle, 10 fastener set. 68 parts in 10 top-level items.
Solar Street Light parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Solar Panel 4 parts 1× Monocrystalline solar panel
2 Battery Pack 5 parts 1× LiFePO4 / li-ion battery pack
3 LED Module 5 parts 1× LED light module
4 Charge / Control Board 7 parts 1× MPPT charge / control board
5 Housing & Heat Sink 3 parts 1× Die-cast aluminium housing + heat sink
6 Optical Cover 3 parts 1× Optical cover + gasket
7 Pole-Mount Bracket 3 parts 1× Pole-mount bracket + clamp
8 Remote Control 3 parts 1× IR / RF remote control
9 Wire Bundle 1× Internal power + signal harness (reuse)
10 Fastener Set 1× Assembly screws (reuse)

3D model

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Build & assembly graph

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Bill of materials for Solar Street Light

10 top-level lines · 43 rows shown · 68 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Solar Panel 4 parts solar-street-light-pv-module 1× 1 4 assembly
1.1 Monocrystalline PV Laminate solar-street-light-pv-laminate 1× 1 · part
1.2 Panel Frame solar-street-light-pv-frame 1× 1 · part
1.3 Junction Box solar-street-light-pv-junction 1× 1 · part
1.4 O-Ring Set oring-set 1× 1 · part
2 Battery Pack 5 parts solar-street-light-battery-pack 1× 1 12 assembly
2.1 Li-ion Cell, 18650 li-cell-18650 8× 8 · part
2.2 BMS Board bms-board 1× 1 · part
2.3 Battery Housing solar-street-light-battery-housing 1× 1 · part
2.4 Cell Holder solar-street-light-cell-holder 1× 1 · part
2.5 Wire Bundle wire-bundle 1× 1 · part
3 LED Module 5 parts solar-street-light-led-module 1× 1 29 assembly
3.1 Bare PCB pcb-bare 1× 1 · part
3.2 LED Package solar-street-light-led-package 24× 24 · part
3.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
3.4 Optic Lens solar-street-light-led-lens 1× 1 · part
3.5 Connector connector 2× 2 · part
4 Charge / Control Board 7 parts solar-street-light-control-board 1× 1 9 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Microcontroller mcu 1× 1 · part
4.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
4.4 MPPT Power Stage solar-street-light-mppt-stage 1× 1 · part
4.5 PIR Motion Sensor solar-street-light-pir-sensor 1× 1 · part
4.6 Ambient Light Sensor solar-street-light-light-sensor 1× 1 · part
4.7 Connector connector 3× 3 · part
5 Housing & Heat Sink 3 parts solar-street-light-housing 1× 1 3 assembly
5.1 Aluminium Body solar-street-light-body-casting 1× 1 · part
5.2 Heat Sink solar-street-light-heat-sink 1× 1 · part
5.3 Fastener Set fastener-set 1× 1 · part
6 Optical Cover 3 parts solar-street-light-cover 1× 1 3 assembly
6.1 Cover Lens solar-street-light-cover-lens 1× 1 · part
6.2 O-Ring Set oring-set 1× 1 · part
6.3 Fastener Set fastener-set 1× 1 · part
7 Pole-Mount Bracket 3 parts solar-street-light-pole-bracket 1× 1 3 assembly
7.1 Bracket Arm solar-street-light-bracket-arm 1× 1 · part
7.2 Pole Clamp solar-street-light-pole-clamp 1× 1 · part
7.3 Fastener Set fastener-set 1× 1 · part
8 Remote Control 3 parts solar-street-light-remote 1× 1 3 assembly
8.1 Bare PCB pcb-bare 1× 1 · part
8.2 SMD Passive (R/C/L) smd-passives 1× 1 · part
8.3 Remote Shell solar-street-light-remote-shell 1× 1 · part
9 Wire Bundle wire-bundle 1× 1 · part
10 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $3–$2k. How estimates work
VendorHQSpecialtyMOQLead time
🇳🇱Signify
signify.com ↗
Eindhoven, NL Lighting (Philips Hue) 2,000 units 6–10 wks
acuitybrands.com ↗ Atlanta, US Lighting & controls 2,000 units 6–10 wks
🇦🇹Zumtobel
zumtobelgroup.com ↗
Dornbirn, AT Lighting 2,000 units 6–10 wks
creelighting.com ↗ Racine, US LED lighting 2,000 units 6–10 wks
🇮🇳Havells
havells.com ↗
Noida, IN Electrical & lighting 2,000 units 6–10 wks

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