Solar Street Light
ProductOverview
The solar street light is a self-contained outdoor luminaire that needs no grid connection. A monocrystalline panel charges a battery by day through an MPPT controller, and at dusk an ambient-light sensor switches the LED module on, dimming it up on detected motion to stretch the charge across the night. The whole system, panel, battery, LEDs, and electronics, integrates into one die-cast housing on a pole arm.
Construction
Energy is captured by the Solar Panel, a framed monocrystalline laminate with a sealed junction box and bypass diode. It charges the Battery Pack, a LiFePO4/li-ion pack of cylindrical cells with a protection BMS in a sealed housing, sized for two to three days of autonomy.
Light comes from the LED Module, a metal-core PCB of high-power LED packages behind a PMMA optic shaping the street beam. The brain is the Charge / Control Board, an MPPT charge controller and lighting controller carrying a microcontroller, the MPPT power stage, a PIR motion sensor, and an ambient-light sensor for dusk-to-dawn and motion dimming logic.
Everything mounts in the die-cast Housing & Heat Sink, which doubles as the LED heat sink, sealed by the Optical Cover optical cover and gasket. The Pole-Mount Bracket clamps the fixture to a pole or wall arm with angle adjustment, and a Remote Control sets brightness, timer, and motion modes.
Solar Street Light parts and their functions
10 top-level parts · 68 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Solar Panel 4 parts | 1× | Monocrystalline solar panel |
| 2 | Battery Pack 5 parts | 1× | LiFePO4 / li-ion battery pack |
| 3 | LED Module 5 parts | 1× | LED light module |
| 4 | Charge / Control Board 7 parts | 1× | MPPT charge / control board |
| 5 | Housing & Heat Sink 3 parts | 1× | Die-cast aluminium housing + heat sink |
| 6 | Optical Cover 3 parts | 1× | Optical cover + gasket |
| 7 | Pole-Mount Bracket 3 parts | 1× | Pole-mount bracket + clamp |
| 8 | Remote Control 3 parts | 1× | IR / RF remote control |
| 9 | Wire Bundle | 1× | Internal power + signal harness (reuse) |
| 10 | Fastener Set | 1× | Assembly screws (reuse) |
3D model
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Build & assembly graph
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Bill of materials for Solar Street Light
10 top-level lines · 43 rows shown · 68 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Solar Panel 4 parts | solar-street-light-pv-module | 1× | 1 | 4 | assembly |
| 1.1 | Monocrystalline PV Laminate | solar-street-light-pv-laminate | 1× | 1 | · | part |
| 1.2 | Panel Frame | solar-street-light-pv-frame | 1× | 1 | · | part |
| 1.3 | Junction Box | solar-street-light-pv-junction | 1× | 1 | · | part |
| 1.4 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 2 | Battery Pack 5 parts | solar-street-light-battery-pack | 1× | 1 | 12 | assembly |
| 2.1 | Li-ion Cell, 18650 | li-cell-18650 | 8× | 8 | · | part |
| 2.2 | BMS Board | bms-board | 1× | 1 | · | part |
| 2.3 | Battery Housing | solar-street-light-battery-housing | 1× | 1 | · | part |
| 2.4 | Cell Holder | solar-street-light-cell-holder | 1× | 1 | · | part |
| 2.5 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 3 | LED Module 5 parts | solar-street-light-led-module | 1× | 1 | 29 | assembly |
| 3.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 3.2 | LED Package | solar-street-light-led-package | 24× | 24 | · | part |
| 3.3 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | · | part |
| 3.4 | Optic Lens | solar-street-light-led-lens | 1× | 1 | · | part |
| 3.5 | Connector | connector | 2× | 2 | · | part |
| 4 | Charge / Control Board 7 parts | solar-street-light-control-board | 1× | 1 | 9 | assembly |
| 4.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 4.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 4.3 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | · | part |
| 4.4 | MPPT Power Stage | solar-street-light-mppt-stage | 1× | 1 | · | part |
| 4.5 | PIR Motion Sensor | solar-street-light-pir-sensor | 1× | 1 | · | part |
| 4.6 | Ambient Light Sensor | solar-street-light-light-sensor | 1× | 1 | · | part |
| 4.7 | Connector | connector | 3× | 3 | · | part |
| 5 | Housing & Heat Sink 3 parts | solar-street-light-housing | 1× | 1 | 3 | assembly |
| 5.1 | Aluminium Body | solar-street-light-body-casting | 1× | 1 | · | part |
| 5.2 | Heat Sink | solar-street-light-heat-sink | 1× | 1 | · | part |
| 5.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 6 | Optical Cover 3 parts | solar-street-light-cover | 1× | 1 | 3 | assembly |
| 6.1 | Cover Lens | solar-street-light-cover-lens | 1× | 1 | · | part |
| 6.2 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 6.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 7 | Pole-Mount Bracket 3 parts | solar-street-light-pole-bracket | 1× | 1 | 3 | assembly |
| 7.1 | Bracket Arm | solar-street-light-bracket-arm | 1× | 1 | · | part |
| 7.2 | Pole Clamp | solar-street-light-pole-clamp | 1× | 1 | · | part |
| 7.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 8 | Remote Control 3 parts | solar-street-light-remote | 1× | 1 | 3 | assembly |
| 8.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 8.2 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | · | part |
| 8.3 | Remote Shell | solar-street-light-remote-shell | 1× | 1 | · | part |
| 9 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 10 | Fastener Set | fastener-set | 1× | 1 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $3–$2k. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇳🇱Signify
signify.com ↗
|
Eindhoven, NL | Lighting (Philips Hue) | 2,000 units | 6–10 wks |
| acuitybrands.com ↗ | Atlanta, US | Lighting & controls | 2,000 units | 6–10 wks |
|
🇦🇹Zumtobel
zumtobelgroup.com ↗
|
Dornbirn, AT | Lighting | 2,000 units | 6–10 wks |
| creelighting.com ↗ | Racine, US | LED lighting | 2,000 units | 6–10 wks |
|
🇮🇳Havells
havells.com ↗
|
Noida, IN | Electrical & lighting | 2,000 units | 6–10 wks |
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