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LED Street Light

Product

Overview

The LED street light is a roadway luminaire mounted on a pole arm to light streets, highways, and car parks. A 120 W LED engine with a distributing street optic spreads light along the carriageway at around 140 lumens per watt, sealed to IP66 for decades of outdoor service. A NEMA control node and photocell handle dusk-to-dawn switching and networked dimming, while a surge device protects the electronics from line transients and lightning.

Construction

The fixture is built on the Housing Assembly, a finned die-cast aluminium body with a pole mounting arm, clamp, tilt adjuster, and perimeter seal. Inside, the LED Light Engine arrays four MCPCB LED modules behind a PMMA PMMA Lens Array that shapes the Type II/III/V street distribution, with thermal pads conducting heat into the housing.

The optical chamber is sealed by the Glass Cover Assembly, a tempered low-iron glass pane clamped over a silicone gasket by a stainless frame. Power conditioning is the LED Driver, an isolated constant-current converter with mains rectification and PFC, an isolation transformer, bulk capacitors, surge protection, and a potted case.

Control rides on top: the Smart Control Node is a NEMA twist-lock node with a sub-GHz mesh radio and MCU for remote dimming and monitoring, working with the Photocell Sensor dusk-to-dawn sensor. A separate Surge Protection Device surge protection device with high-energy varistors clamps mains transients ahead of the driver.

LED Street Light parts and their functions

11 top-level parts · 155 parts in total · full bill of materials below
LED Street Light parts diagram: 1 housing assembly, 2 LED light engine, 3 glass cover assembly, 4 LED driver, 5 smart control node, 6 photocell sensor, 7 surge protection device, 8 power supply, 9 wire bundle, 10 o-ring set, 11 fastener set. 155 parts in 11 top-level items.
LED Street Light parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Housing Assembly 7 parts 1× Die-cast heat-sink housing + arm
2 LED Light Engine 5 parts 1× LED modules + optics
3 Glass Cover Assembly 4 parts 1× Tempered glass cover + gasket
4 LED Driver 5 parts 1× Constant-current LED driver
5 Smart Control Node 5 parts 1× NEMA smart dimming node
6 Photocell Sensor 3 parts 1× Dusk-to-dawn photocell
7 Surge Protection Device 3 parts 1× Surge protection device
8 Power Supply 1× Auxiliary control PSU
9 Wire Bundle 1× Internal wiring harness
10 O-Ring Set 1× Silicone gasket / seals
11 Fastener Set 2× Bolts, nuts, and washers.

3D model

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Build & assembly graph

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Bill of materials for LED Street Light

11 top-level lines · 56 rows shown · 155 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 7 parts street-light-housing 1× 1 7 assembly
1.1 Die-Cast Body street-light-diecast-body 1× 1 · part
1.2 Heat-Sink Fin Block street-light-heatsink-fins 1× 1 · part
1.3 Mounting Arm street-light-mounting-arm 1× 1 · part
1.4 Pole Clamp street-light-arm-clamp 1× 1 · part
1.5 Tilt Adjuster street-light-tilt-adjuster 1× 1 · part
1.6 O-Ring Set oring-set 1× 1 · part
1.7 Fastener Set fastener-set 1× 1 · part
2 LED Light Engine 5 parts street-light-led-engine 1× 1 113 assembly
2.1 LED Module (MCPCB) 4 parts street-light-led-module 4× 4 27 assembly
2.1.1 Bare PCB pcb-bare 1× 4 · part
2.1.2 LED Package street-light-led-package 24× 96 · part
2.1.3 SMD Passive (R/C/L) smd-passives 1× 4 · part
2.1.4 Connector connector 1× 4 · part
2.2 PMMA Lens Array street-light-lens-array 1× 1 · part
2.3 LED Mounting Plate street-light-led-bracket 1× 1 · part
2.4 Thermal Interface Pad street-light-thermal-pad 1× 1 · part
2.5 Connector connector 2× 2 · part
3 Glass Cover Assembly 4 parts street-light-glass-cover 1× 1 4 assembly
3.1 Tempered Glass Pane street-light-tempered-glass 1× 1 · part
3.2 O-Ring Set oring-set 1× 1 · part
3.3 Cover Retaining Frame street-light-cover-frame 1× 1 · part
3.4 Fastener Set fastener-set 1× 1 · part
4 LED Driver 5 parts street-light-driver 1× 1 11 assembly
4.1 Driver Power PCB 5 parts street-light-driver-pcb 1× 1 6 assembly
4.1.1 Bare PCB pcb-bare 1× 1 · part
4.1.2 Microcontroller mcu 1× 1 · part
4.1.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
4.1.4 Isolation Transformer street-light-driver-transformer 1× 1 · part
4.1.5 Bulk Capacitor street-light-bulk-cap 2× 2 · part
4.2 Driver Surge Protector street-light-driver-spd 1× 1 · part
4.3 Output Terminal Block street-light-driver-terminal 1× 1 · part
4.4 Driver Case street-light-driver-case 1× 1 · part
4.5 Connector connector 2× 2 · part
5 Smart Control Node 5 parts street-light-control-node 1× 1 8 assembly
5.1 Control Node PCB 4 parts street-light-control-pcb 1× 1 4 assembly
5.1.1 Bare PCB pcb-bare 1× 1 · part
5.1.2 Microcontroller mcu 1× 1 · part
5.1.3 Wireless Module street-light-wireless-module 1× 1 · part
5.1.4 SMD Passive (R/C/L) smd-passives 1× 1 · part
5.2 NEMA Socket street-light-nema-socket 1× 1 · part
5.3 Node Antenna street-light-node-antenna 1× 1 · part
5.4 Node Cap street-light-node-cap 1× 1 · part
5.5 O-Ring Set oring-set 1× 1 · part
6 Photocell Sensor 3 parts street-light-photocell 1× 1 3 assembly
6.1 Photoresistor street-light-photoresistor 1× 1 · part
6.2 Bare PCB pcb-bare 1× 1 · part
6.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
7 Surge Protection Device 3 parts street-light-spd 1× 1 4 assembly
7.1 Metal-Oxide Varistor street-light-mov 2× 2 · part
7.2 SPD Housing street-light-spd-housing 1× 1 · part
7.3 Connector connector 1× 1 · part
8 Power Supply power-supply 1× 1 · part
9 Wire Bundle wire-bundle 1× 1 · part
10 O-Ring Set oring-set 1× 1 · part
11 Fastener Set fastener-set 2× 2 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $3–$2k. How estimates work
VendorHQSpecialtyMOQLead time
🇳🇱Signify
signify.com ↗
Eindhoven, NL Lighting (Philips Hue) 2,000 units 6–10 wks
acuitybrands.com ↗ Atlanta, US Lighting & controls 2,000 units 6–10 wks
🇦🇹Zumtobel
zumtobelgroup.com ↗
Dornbirn, AT Lighting 2,000 units 6–10 wks
creelighting.com ↗ Racine, US LED lighting 2,000 units 6–10 wks
🇮🇳Havells
havells.com ↗
Noida, IN Electrical & lighting 2,000 units 6–10 wks

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