BOMwiki the bill-of-materials encyclopedia
30,454,201 parts mapped · 193,225 items
Discussion History

Elliptical Trainer

Product

Overview

An elliptical trainer is a stationary cardio machine that drives the feet through a closed elliptical path, combining the leg motion of climbing with the arm motion of cross-country skiing while keeping both feet off any hard contact surface. This is a front-drive layout: the Flywheel & Resistance Drive flywheel sits ahead of the user, and the foot pedals trail behind on a ramp. Because the stride is low-impact, the machine spares the knees and hips while still loading the major muscle groups of the legs, glutes, and, through the moving handlebars, the upper body.

The unit is built around a Steel Frame Assembly welded from powder-coated steel, with a front mast carrying the console and static grips. The Crank & Linkage Assembly assembly converts pedal travel into rotation, the Handlebar Assembly add a synchronized arm stroke, and the Incline Ramp Assembly ramp changes the shape and steepness of the stride. A Console Assembly meters speed, distance, and heart rate.

How it works

The user's stride turns the Crank & Linkage Assembly crank, whose drive shaft spins the steel flywheel through a poly-V belt. Braking, the felt workout resistance, comes from the Flywheel & Resistance Drive eddy-current system: a servo swings a carrier of neodymium magnets toward the spinning flywheel rim, inducing currents that oppose its motion. Moving the magnets nearer or farther sets one of twenty resistance levels with no friction surfaces to wear.

The Incline Ramp Assembly uses a motor-driven leadscrew to raise the ramp track that the pedal rollers ride on, shifting which muscles dominate the stride. The Handlebar Assembly link through pivots to the same linkage, so arms and legs move in opposition. Molded Covers & Shrouds enclose the flywheel and crank for safety, and a Wire Bundle routes sensor and incline-motor signals back to the console.

Elliptical Trainer parts and their functions

8 top-level parts · 111 parts in total · full bill of materials below
Elliptical Trainer parts diagram: 1 steel frame assembly, 2 flywheel & resistance drive, 3 crank & linkage assembly, 4 handlebar assembly, 5 incline ramp assembly, 6 console assembly, 7 covers & shrouds, 8 wire bundle. 111 parts in 8 top-level items.
Elliptical Trainer parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Steel Frame Assembly 6 parts 1× Welded steel chassis
2 Flywheel & Resistance Drive 8 parts 1× Flywheel + magnetic resistance
3 Crank & Linkage Assembly 6 parts 1× Crank, linkage and pedals
4 Handlebar Assembly 6 parts 1× Moving + static handlebar set
5 Incline Ramp Assembly 5 parts 1× Motorized incline ramp
6 Console Assembly 8 parts 1× Display and control console
7 Covers & Shrouds 3 parts 1× Plastic covers and shrouds
8 Wire Bundle 1× Main internal wiring harness

3D model

No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials for Elliptical Trainer

8 top-level lines · 64 rows shown · 111 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Steel Frame Assembly 6 parts elliptical-trainer-frame 1× 1 10 assembly
1.1 Main Frame Weldment elliptical-trainer-main-frame 1× 1 · part
1.2 Front Mast elliptical-trainer-mast 1× 1 · part
1.3 Rear Frame Cover elliptical-trainer-rear-cover 1× 1 · part
1.4 Leveling Foot elliptical-trainer-leveling-foot 4× 4 · part
1.5 Transport Wheel elliptical-trainer-transport-wheel 2× 2 · part
1.6 Fastener Set fastener-set 1× 1 · part
2 Flywheel & Resistance Drive 8 parts elliptical-trainer-drive 1× 1 37 assembly
2.1 Flywheel elliptical-trainer-flywheel 1× 1 · part
2.2 Neodymium Magnet neodymium-magnet 8× 8 · part
2.3 Magnet Carrier elliptical-trainer-magnet-carrier 1× 1 · part
2.4 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
2.4.1 Stator Core (laminations) stator-core 1× 1 · part
2.4.2 Copper Winding copper-winding 1× 1 · part
2.4.3 Slot Insulation stator-insulation 1× 1 · part
2.5 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
2.5.1 Rotor Shaft rotor-shaft 1× 1 · part
2.5.2 Rotor Core rotor-core 1× 1 · part
2.5.3 Neodymium Magnet neodymium-magnet 16× 16 · part
2.5.4 Ball Bearing ball-bearing 1× 1 · part
2.6 Drive Belt drive-belt 1× 1 · part
2.7 Drive Pulley elliptical-trainer-pulley 2× 2 · part
2.8 Ball Bearing ball-bearing 2× 2 · part
3 Crank & Linkage Assembly 6 parts elliptical-trainer-motion 1× 1 12 assembly
3.1 Crank Arm elliptical-trainer-crank-arm 2× 2 · part
3.2 Drive Shaft elliptical-trainer-drive-shaft 1× 1 · part
3.3 Ball Bearing ball-bearing 4× 4 · part
3.4 Connecting Link elliptical-trainer-connecting-link 2× 2 · part
3.5 Foot Pedal elliptical-trainer-pedal 2× 2 · part
3.6 Fastener Set fastener-set 1× 1 · part
4 Handlebar Assembly 6 parts elliptical-trainer-handlebars 1× 1 10 assembly
4.1 Moving Handlebar elliptical-trainer-moving-bar 2× 2 · part
4.2 Handlebar Pivot elliptical-trainer-pivot 2× 2 · part
4.3 Ball Bearing ball-bearing 2× 2 · part
4.4 Static Handlebar elliptical-trainer-static-bar 1× 1 · part
4.5 Heart-Rate Grip elliptical-trainer-hr-grip 2× 2 · part
4.6 Fastener Set fastener-set 1× 1 · part
5 Incline Ramp Assembly 5 parts elliptical-trainer-incline 1× 1 26 assembly
5.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
5.1.1 Stator Core (laminations) stator-core 1× 1 · part
5.1.2 Copper Winding copper-winding 1× 1 · part
5.1.3 Slot Insulation stator-insulation 1× 1 · part
5.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
5.2.1 Rotor Shaft rotor-shaft 1× 1 · part
5.2.2 Rotor Core rotor-core 1× 1 · part
5.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
5.2.4 Ball Bearing ball-bearing 1× 1 · part
5.3 Ramp Track elliptical-trainer-ramp-track 1× 1 · part
5.4 Incline Leadscrew elliptical-trainer-leadscrew 1× 1 · part
5.5 Ball Bearing ball-bearing 2× 2 · part
6 Console Assembly 8 parts elliptical-trainer-console 1× 1 11 assembly
6.1 Bare PCB pcb-bare 1× 1 · part
6.2 Microcontroller mcu 1× 1 · part
6.3 LCD Panel lcd-panel 1× 1 · part
6.4 Hall Sensor hall-sensor 1× 1 · part
6.5 Li-ion Cell, 18650 li-cell-18650 1× 1 · part
6.6 Button Keypad elliptical-trainer-button-pad 1× 1 · part
6.7 Console Fan elliptical-trainer-fan 1× 1 · part
6.8 Connector connector 4× 4 · part
7 Covers & Shrouds 3 parts elliptical-trainer-shrouds 1× 1 4 assembly
7.1 Drive Shroud elliptical-trainer-drive-shroud 1× 1 · part
7.2 Crank Cover elliptical-trainer-crank-cover 2× 2 · part
7.3 Fastener Set fastener-set 1× 1 · part
8 Wire Bundle wire-bundle 1× 1 · part

Something wrong in this list? Report a problem with this BOM.

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $100–$10k. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Precor
precor.com ↗
Woodinville, US Fitness equipment 200 units 8–14 wks
🇺🇸Life Fitness
lifefitness.com ↗
Rosemont, US Fitness equipment 200 units 8–14 wks
🇺🇸NordicTrack
nordictrack.com ↗
Logan, UT, US Connected cardio equipment (iFIT) 200 units 8–14 wks
🇺🇸Sole
solefitness.com ↗
Salt Lake City, UT, US Treadmills & cardio equipment 200 units 8–14 wks

310-word article