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Treadmill

Product

Overview

A treadmill is a motorized running platform that moves a belt under the user at a controlled speed, letting them walk, jog, or run in place. Unlike the flywheel machines in this category, the motor here does the work of moving the surface; the user matches the belt's pace. A motorized incline raises the front to simulate hills, and the deck folds upright on a gas strut to save floor space.

The machine is built on a welded Steel Frame with uprights, handlebars, and a folding hinge. The Running Deck carries the belt over rollers on a cushioned board; the Drive Motor turns it under the command of the Motor Controller Board. The Incline System tilts the deck, the Console runs the interface, and a Safety System cuts power in an emergency.

How it works

The Drive Motor is a continuous-duty DC motor with a flywheel that spins the front roller through a poly-V belt; the front roller drives the running belt, and the rear roller and tensioner bolts keep it tracked and taut. The Motor Controller Board rectifies mains power and PWM-drives the motor through an IGBT bridge and MOSFETs, holding the set speed under the runner's changing load.

The Running Deck cushions each footstrike: the MDF deck board floats on coil springs and elastomer dampers to reduce joint impact. The Incline System raises the deck front with a motorized lift screw. The Console adds a touchscreen, speakers, heart-rate inputs, and accessory ports, while the Safety System uses a tethered magnetic key, pull it and a stop switch cuts the motor, halting the belt at once.

Treadmill parts and their functions

11 top-level parts · 122 parts in total · full bill of materials below
Treadmill parts diagram: 1 steel frame, 2 running deck, 3 drive motor, 4 motor controller board, 5 incline system, 6 console, 7 safety system, 8 power entry module, 9 transport wheel, 10 wire bundle, 11 fastener set. 122 parts in 11 top-level items.
Treadmill parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Steel Frame 7 parts 1× Welded steel chassis: deck frame, uprights, handlebars, and the folding hinge with gas strut.
2 Running Deck 7 parts 1× Cushioned MDF deck board carrying the running belt over front and rear rollers.
3 Drive Motor 7 parts 1× Main belt drive
4 Motor Controller Board 6 parts 1× Speed control board
5 Incline System 2 parts 1× Lift-screw actuator raising the front of the deck frame.
6 Console 9 parts 1× Touchscreen display, keypad, speakers, heart-rate input, and accessory ports.
7 Safety System 2 parts 1× Magnetic safety key and emergency stop switch that cut power when pulled.
8 Power Entry Module 3 parts 1× Mains inlet, on/off switch, and resettable circuit breaker.
9 Transport Wheel 2× Tilt-and-roll wheels
10 Wire Bundle 1× Internal harness
11 Fastener Set 1× Bolts, nuts, and washers.

3D model

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Build & assembly graph

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Bill of materials for Treadmill

11 top-level lines · 71 rows shown · 122 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Steel Frame 7 parts treadmill-frame 1× 1 9 assembly
1.1 Deck Frame Weldment treadmill-deck-frame 1× 1 · part
1.2 Upright Post treadmill-upright 2× 2 · part
1.3 Handlebar treadmill-handlebar 1× 1 · part
1.4 Folding Hinge treadmill-folding-hinge 1× 1 · part
1.5 Gas Strut treadmill-gas-strut 1× 1 · part
1.6 Side Foot Rail treadmill-side-rail 2× 2 · part
1.7 Fastener Set fastener-set 1× 1 · part
2 Running Deck 7 parts treadmill-running-deck 1× 1 22 assembly
2.1 MDF Deck Board treadmill-deck-board 1× 1 · part
2.2 Coil Spring coil-spring 6× 6 · part
2.3 Elastomer Damper treadmill-elastomer 6× 6 · part
2.4 Running Belt treadmill-running-belt 1× 1 · part
2.5 Front Roller 2 parts treadmill-front-roller 1× 1 3 assembly
2.5.1 Roller Tube treadmill-roller-tube 1× 1 · part
2.5.2 Ball Bearing ball-bearing 2× 2 · part
2.6 Rear Roller 2 parts treadmill-rear-roller 1× 1 3 assembly
2.6.1 Roller Tube treadmill-roller-tube 1× 1 · part
2.6.2 Ball Bearing ball-bearing 2× 2 · part
2.7 Belt Tensioner Bolt treadmill-belt-tensioner 2× 2 · part
3 Drive Motor 7 parts treadmill-drive-motor 1× 1 27 assembly
3.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
3.1.1 Stator Core (laminations) stator-core 1× 1 · part
3.1.2 Copper Winding copper-winding 1× 1 · part
3.1.3 Slot Insulation stator-insulation 1× 1 · part
3.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
3.2.1 Rotor Shaft rotor-shaft 1× 1 · part
3.2.2 Rotor Core rotor-core 1× 1 · part
3.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
3.2.4 Ball Bearing ball-bearing 1× 1 · part
3.3 Copper Winding copper-winding 1× 1 · part
3.4 Motor Housing motor-housing 1× 1 · part
3.5 Flywheel treadmill-flywheel 1× 1 · part
3.6 Drive Belt drive-belt 1× 1 · part
3.7 Motor Drive Pulley treadmill-motor-pulley 1× 1 · part
4 Motor Controller Board 6 parts treadmill-motor-controller 1× 1 15 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Microcontroller mcu 1× 1 · part
4.3 IGBT Power Module igbt-module 1× 1 · part
4.4 Power MOSFET mosfet 4× 4 · part
4.5 Relay relay 2× 2 · part
4.6 Connector connector 6× 6 · part
5 Incline System 2 parts treadmill-incline-system 1× 1 24 assembly
5.1 Incline Motor 3 parts treadmill-incline-motor 1× 1 23 assembly
5.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
5.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
5.1.3 Motor Housing motor-housing 1× 1 · part
5.2 Lift Screw Actuator treadmill-lift-screw 1× 1 · part
6 Console 9 parts treadmill-console 1× 1 16 assembly
6.1 Console Main Board 3 parts treadmill-console-board 1× 1 6 assembly
6.1.1 Bare PCB pcb-bare 1× 1 · part
6.1.2 Microcontroller mcu 1× 1 · part
6.1.3 Connector connector 4× 4 · part
6.2 LCD Panel lcd-panel 1× 1 · part
6.3 Touch Digitizer touch-digitizer 1× 1 · part
6.4 Membrane Keypad treadmill-keypad 1× 1 · part
6.5 Speaker speaker 2× 2 · part
6.6 Heart-Rate Grip Sensor treadmill-hr-grip 2× 2 · part
6.7 Heart-Rate Receiver Module treadmill-hr-receiver 1× 1 · part
6.8 Tablet Holder treadmill-tablet-holder 1× 1 · part
6.9 USB Charging Port treadmill-usb-port 1× 1 · part
7 Safety System 2 parts treadmill-safety-system 1× 1 2 assembly
7.1 Safety Key Clip treadmill-safety-key 1× 1 · part
7.2 Emergency Stop Switch treadmill-stop-switch 1× 1 · part
8 Power Entry Module 3 parts treadmill-power-entry 1× 1 3 assembly
8.1 Mains Inlet Socket treadmill-inlet 1× 1 · part
8.2 Power Rocker Switch treadmill-power-switch 1× 1 · part
8.3 Circuit Breaker treadmill-breaker 1× 1 · part
9 Transport Wheel treadmill-transport-wheel 2× 2 · part
10 Wire Bundle wire-bundle 1× 1 · part
11 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $100–$10k. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸NordicTrack
nordictrack.com ↗
Logan, UT, US Connected cardio equipment (iFIT) 200 units 8–14 wks
🇺🇸Peloton
onepeloton.com ↗
New York, US Connected fitness 200 units 8–14 wks
🇺🇸Life Fitness
lifefitness.com ↗
Rosemont, US Fitness equipment 200 units 8–14 wks
🇺🇸Sole
solefitness.com ↗
Salt Lake City, UT, US Treadmills & cardio equipment 200 units 8–14 wks
🇮🇹Technogym
technogym.com ↗
Cesena, IT Fitness equipment 200 units 8–14 wks

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