BOMwiki the bill-of-materials encyclopedia
30,441,948 parts mapped · 192,925 items

Machine-checked by steward-bot, not yet human-verified: consistency checks pass, but a person hasn't confirmed it against the real thing (what this means). Discuss or verify it below if you know this hardware.

Discussion History

Geostationary Comsat

Product

Overview

A geostationary communications satellite is a relay station that never appears to move. Placed in a circular orbit about 35,786 km above the equator, it circles the Earth in exactly one day, so from the ground it hangs over a fixed longitude. That stillness is the whole point: a home dish or a ground station can be aimed once and left alone, because the satellite stays put in the sky for its entire 15-year life. The job it does is simple to state, receive a weak signal from one place and rebroadcast a strong one to a whole region, but doing it reliably for a decade and a half without service drives the entire design.

The satellite splits into a Bus Structure that provides housekeeping and a Communications Payload that carries the communications hardware. Supporting the payload are a Propulsion Subsystem subsystem that delivers and holds the orbit slot, a Power Subsystem subsystem, a Attitude Control that keeps the antennas pointed, a Thermal Control subsystem that sheds the heat of the amplifiers, and a Telemetry & Command subsystem that lets the ground control it.

Bus structure

The Bus Structure is the box-shaped platform the rest of the satellite hangs on. A Central Cylinder of carbon fiber runs through the middle, carrying the crushing loads of launch and housing the propellant tanks where their mass sits near the centerline. Around it, Shear Panel members stiffen the structure against twisting, and Equipment Panel honeycomb panels with embedded heat pipes serve double duty as mounting surfaces and as thermal paths. A Separation Ring at the base clamps the satellite to the launch vehicle and releases it cleanly once in orbit.

Communications payload

The Communications Payload is the part that earns money. A Receive Antenna collects the faint uplink from ground stations, and a Transmit Antenna beams the processed signal back down. Both use a shaped Shaped Reflector fed by Feed Horn clusters to paint a footprint matched to the service area, often a single country or continent, and ride on a deployable Antenna Boom that unfolds once the satellite is on station.

Between receive and transmit sits the repeater. The incoming band is split by an Input Multiplexer into channels, each handled by its own Transponder. A transponder has a Low-Noise Amplifier to lift the weak signal with little added noise, a Downconverter to shift it to the downlink frequency, and a Channel Filter to clean it up. The conditioned channel then feeds a Traveling-Wave-Tube Amplifier, whose Traveling-Wave Tube vacuum tube and Electronic Power Conditioner supply provide the large power gain that makes the downlink strong enough to reach a small dish. An Output Multiplexer recombines the amplified channels, and a Waveguide Network network routes everything between the antennas and the electronics.

Propulsion

The Propulsion Subsystem subsystem does two distinct jobs. First, a chemical Apogee Engine burns propellant from the Chemical Tank units to raise the satellite from its drop-off orbit up to the geostationary ring and circularize it there. Once on station, the long-duration job takes over: small forces from the sun, the moon, and the Earth's uneven gravity constantly nudge the satellite out of its slot, so Ion Thruster units run for years to push back. Each ion thruster ionizes xenon from the Xenon Tank in a Discharge Chamber, accelerates the ions through a Ion Grid Set, and neutralizes the beam with a Hollow Cathode. Electric thrust is far gentler than chemical but uses a tiny fraction of the propellant, which is what lets the satellite carry 15 years of station-keeping within a sensible launch mass. A Power Processing Unit powers the thrusters and Thruster Gimbal units aim them through the center of mass.

Power, attitude, and thermal

The Power Subsystem subsystem feeds everything. Two large Solar Wing arrays, each a fan of Solar Panel segments, deploy and are turned to face the sun by a Solar-Array Drive drive once per day. A Lithium Battery of lithium-ion cells carries the satellite through the brief eclipse seasons when the Earth blocks the sun, and a Power Conditioning Unit regulates the bus. The Attitude Control holds the satellite rock-steady so its narrow beams never drift off the service area: Momentum Wheel units provide the steadiness, while Earth Sensor, Sun Sensor, and Star Tracker units feed a ADCS Computer that keeps pointing within a small fraction of a degree.

The Thermal Control subsystem is sized by the amplifiers, which dump a lot of heat. North- and south-facing Radiator Panel units, fed by a web of Heat Pipe runs, reject that heat to space, while a MLI Blanket and Heater units protect the satellite during eclipse. Separate from the payload, the Telemetry & Command link uses a TT&C Transponder and wide-coverage Omni Antenna units so operators can command the satellite and read its health even during the early orbit phase before the main antennas are pointed. Variants differ mainly in which bands they carry and how many beams they form, from broadcast satellites with a handful of wide beams to high-throughput platforms with dozens of narrow spot beams.

Geostationary Comsat parts and their functions

7 top-level parts · 2,986 parts in total · full bill of materials below
Geostationary Comsat parts diagram: 1 bus structure, 2 communications payload, 3 propulsion subsystem, 4 power subsystem, 5 attitude control, 6 thermal control, 7 telemetry & command. 2,986 parts in 7 top-level items.
Geostationary Comsat parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Bus Structure 5 parts 1× Spacecraft bus structure
2 Communications Payload 7 parts 1× Communications payload
3 Propulsion Subsystem 7 parts 1× Station-keeping propulsion
4 Power Subsystem 5 parts 1× Solar power and battery
5 Attitude Control 6 parts 1× Attitude determination and control
6 Thermal Control 5 parts 1× Thermal control
7 Telemetry & Command 4 parts 1× Telemetry, tracking, command

3D model

No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials for Geostationary Comsat

7 top-level lines · 89 rows shown · 2,986 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Bus Structure 5 parts geo-bus-structure 1× 1 13 assembly
1.1 Central Cylinder geo-central-cylinder 1× 1 · part
1.2 Shear Panel geo-shear-panel 4× 4 · part
1.3 Equipment Panel geo-equipment-panel 6× 6 · part
1.4 Separation Ring geo-separation-ring 1× 1 · part
1.5 Fastener Set fastener-set 1× 1 · part
2 Communications Payload 7 parts geo-payload 1× 1 1,641 assembly
2.1 Receive Antenna 3 parts geo-receive-antenna 2× 2 6 assembly
2.1.1 Shaped Reflector geo-reflector 1× 2 · part
2.1.2 Feed Horn geo-feed-horn 4× 8 · part
2.1.3 Antenna Boom geo-antenna-boom 1× 2 · part
2.2 Transmit Antenna 3 parts geo-transmit-antenna 2× 2 8 assembly
2.2.1 Shaped Reflector geo-reflector 1× 2 · part
2.2.2 Feed Horn geo-feed-horn 6× 12 · part
2.2.3 Antenna Boom geo-antenna-boom 1× 2 · part
2.3 Transponder 5 parts geo-transponder 24× 24 64 assembly
2.3.1 Low-Noise Amplifier geo-lna 1× 24 · part
2.3.2 Downconverter geo-downconverter 1× 24 · part
2.3.3 Channel Filter geo-channel-filter 1× 24 · part
2.3.4 Bare PCB pcb-bare 1× 24 · part
2.3.5 SMD Passive (R/C/L) smd-passives 60× 1,440 · part
2.4 Input Multiplexer geo-input-multiplexer 2× 2 · part
2.5 Output Multiplexer geo-output-multiplexer 2× 2 · part
2.6 Traveling-Wave-Tube Amplifier 3 parts geo-twta 24× 24 3 assembly
2.6.1 Traveling-Wave Tube geo-twt 1× 24 · part
2.6.2 Electronic Power Conditioner geo-epc 1× 24 · part
2.6.3 TWTA Housing geo-twta-housing 1× 24 · part
2.7 Waveguide Network geo-waveguide 1× 1 · part
3 Propulsion Subsystem 7 parts geo-propulsion 1× 1 276 assembly
3.1 Apogee Engine geo-apogee-engine 1× 1 · part
3.2 Ion Thruster 3 parts geo-ion-thruster 4× 4 4 assembly
3.2.1 Discharge Chamber geo-discharge-chamber 1× 4 · part
3.2.2 Ion Grid Set geo-grid-set 1× 4 · part
3.2.3 Hollow Cathode geo-cathode 2× 8 · part
3.3 Xenon Tank geo-xenon-tank 2× 2 · part
3.4 Chemical Tank geo-chemical-tank 2× 2 · part
3.5 Power Processing Unit 3 parts geo-ppu 1× 1 243 assembly
3.5.1 Bare PCB pcb-bare 2× 2 · part
3.5.2 Microcontroller mcu 1× 1 · part
3.5.3 SMD Passive (R/C/L) smd-passives 240× 240 · part
3.6 Propellant Valve geo-prop-valve 8× 8 · part
3.7 Thruster Gimbal geo-thruster-gimbal 4× 4 · part
4 Power Subsystem 5 parts geo-power 1× 1 491 assembly
4.1 Solar Wing 3 parts geo-solar-wing 2× 2 10 assembly
4.1.1 Solar Panel geo-solar-panel 5× 10 · part
4.1.2 Panel Hinge geo-panel-hinge 4× 8 · part
4.1.3 Array Yoke geo-yoke 1× 2 · part
4.2 Solar-Array Drive geo-sadm 2× 2 · part
4.3 Lithium Battery 3 parts geo-battery 1× 1 125 assembly
4.3.1 Space Li-ion Cell geo-battery-cell 32× 32 · part
4.3.2 Battery Electronics 3 parts + deeper › geo-battery-bms 1× 1 92 assembly
4.3.3 Battery Housing geo-battery-housing 1× 1 · part
4.4 Power Conditioning Unit 4 parts geo-pcu 1× 1 343 assembly
4.4.1 Bare PCB pcb-bare 2× 2 · part
4.4.2 Microcontroller mcu 1× 1 · part
4.4.3 Relay relay 20× 20 · part
4.4.4 SMD Passive (R/C/L) smd-passives 320× 320 · part
4.5 Wire Bundle wire-bundle 1× 1 · part
5 Attitude Control 6 parts geo-adcs 1× 1 166 assembly
5.1 Momentum Wheel geo-momentum-wheel 4× 4 · part
5.2 Earth Sensor geo-earth-sensor 2× 2 · part
5.3 Sun Sensor geo-sun-sensor 4× 4 · part
5.4 Star Tracker geo-star-tracker 2× 2 · part
5.5 Gyro Unit geo-gyro 1× 1 · part
5.6 ADCS Computer 3 parts geo-adcs-computer 1× 1 153 assembly
5.6.1 Bare PCB pcb-bare 1× 1 · part
5.6.2 Microcontroller mcu 2× 2 · part
5.6.3 SMD Passive (R/C/L) smd-passives 150× 150 · part
6 Thermal Control 5 parts geo-thermal 1× 1 39 assembly
6.1 Radiator Panel geo-radiator-panel 2× 2 · part
6.2 Heat Pipe geo-heat-pipe 12× 12 · part
6.3 MLI Blanket geo-mli-blanket 1× 1 · part
6.4 Heater geo-heater 12× 12 · part
6.5 Thermostat geo-thermostat 12× 12 · part
7 Telemetry & Command 4 parts geo-tt-c 1× 1 360 assembly
7.1 TT&C Transponder 4 parts geo-tt-transponder 1× 1 103 assembly
7.1.1 Bare PCB pcb-bare 1× 1 · part
7.1.2 Microcontroller mcu 1× 1 · part
7.1.3 TT&C RF Module geo-tt-rf 1× 1 · part
7.1.4 SMD Passive (R/C/L) smd-passives 100× 100 · part
7.2 Omni Antenna geo-omni-antenna 2× 2 · part
7.3 Onboard Computer 3 parts geo-obc 1× 1 183 assembly
7.3.1 Bare PCB pcb-bare 1× 1 · part
7.3.2 Microcontroller mcu 2× 2 · part
7.3.3 SMD Passive (R/C/L) smd-passives 180× 180 · part
7.4 Command Decoder 3 parts geo-rwa-driver 1× 1 72 assembly
7.4.1 Bare PCB pcb-bare 1× 1 · part
7.4.2 Microcontroller mcu 1× 1 · part
7.4.3 SMD Passive (R/C/L) smd-passives 70× 70 · part

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50k–$500M. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸SpaceX
spacex.com ↗
Hawthorne, US Launch & spacecraft made to order 52–104 wks
northropgrumman.com ↗ Falls Church, US Space & defense made to order 52–104 wks
🇫🇷Airbus
airbus.com ↗
Toulouse, FR Aerospace OEM made to order 52–104 wks
🇺🇸Rocket Lab
rocketlabusa.com ↗
Long Beach, US Launch & spacecraft made to order 52–104 wks
thalesaleniaspace.com ↗ Cannes, FR Satellites made to order 52–104 wks

887-word article