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Power Processing Unit

Assembly

Box of switching converters that turns the spacecraft bus into the thruster's six supplies, 1,100 V beam, discharge, accel, keepers, heaters, at ~94% efficiency, with fault logic that rides through grid arcs. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Power Processing Unit parts and their functions

7 top-level parts · 713 parts in total · full bill of materials below
Power Processing Unit parts diagram: 1 beam supply, 2 discharge supply, 3 accel grid supply, 4 Heater/Keeper supply, 5 PPU controller, 6 PPU chassis, 7 bus input filter. 713 parts in 7 top-level items.
Power Processing Unit parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Beam Supply 5 parts 1× Beam high-voltage supply
2 Discharge Supply 4 parts 1× Discharge supply
3 Accel Grid Supply 1× Accel grid supply
4 Heater/Keeper Supply 2× Heater/keeper supplies
5 PPU Controller 4 parts 1× Control & telemetry board
6 PPU Chassis 1× Thermal chassis
7 Bus Input Filter 1× Bus input filter

3D model

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Build & assembly graph

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Bill of materials for Power Processing Unit

7 top-level lines · 20 rows shown · 713 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Beam Supply 5 parts ion-thruster-beam-supply 1× 1 313 assembly
1.1 Bare PCB pcb-bare 2× 2 · part
1.2 Power MOSFET mosfet 8× 8 · part
1.3 IGBT Power Module igbt-module 2× 2 · part
1.4 HV Transformer ion-thruster-hv-transformer 1× 1 · part
1.5 SMD Passive (R/C/L) smd-passives 300× 300 · part
2 Discharge Supply 4 parts ion-thruster-discharge-supply 1× 1 209 assembly
2.1 Bare PCB pcb-bare 1× 1 · part
2.2 Power MOSFET mosfet 6× 6 · part
2.3 SMD Passive (R/C/L) smd-passives 200× 200 · part
2.4 Connector connector 2× 2 · part
3 Accel Grid Supply ion-thruster-accel-supply 1× 1 · part
4 Heater/Keeper Supply ion-thruster-heater-keeper-supply 2× 2 · part
5 PPU Controller 4 parts ion-thruster-ppu-controller 1× 1 186 assembly
5.1 Bare PCB pcb-bare 1× 1 · part
5.2 Microcontroller mcu 1× 1 · part
5.3 SMD Passive (R/C/L) smd-passives 180× 180 · part
5.4 Connector connector 4× 4 · part
6 PPU Chassis ion-thruster-ppu-chassis 1× 1 · part
7 Bus Input Filter ion-thruster-input-filter 1× 1 · part

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Where the power processing unit is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks