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Motor Control Electronics

Assembly

Brushless motor driver and speed controller with load feedback for automated belt speed adjustment. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Motor Control Electronics parts and their functions

6 top-level parts · 88 parts in total · full bill of materials below
Motor Control Electronics parts diagram: 1 brushless motor driver board, 2 hall-effect commutation sensor, 3 power MOSFET, 4 bare PCB, 5 connector, 6 power factor capacitor bank. 88 parts in 6 top-level items.
Motor Control Electronics parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Brushless Motor Driver Board 1× PWM-based brushless motor driver, 48 VDC input
2 Hall-Effect Commutation Sensor 3× Hall-effect position sensors for commutation
3 Power MOSFET 2× Half-bridge N-channel MOSFETs, 40 A continuous per phase
4 Bare PCB 1× Power distribution and interconnect board
5 Connector 3× Mil-spec circular connectors for harness integration
6 Power Factor Capacitor Bank 7 parts 1× Electrolytic decoupling, 2200 µF @ 63 VDC

3D model

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Build & assembly graph

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Bill of materials for Motor Control Electronics

6 top-level lines · 28 rows shown · 88 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Brushless Motor Driver Board iss-treadmill-controller-board 1× 1 · part
2 Hall-Effect Commutation Sensor iss-treadmill-hall-sensors 3× 3 · part
3 Power MOSFET mosfet 2× 2 · part
4 Bare PCB pcb-bare 1× 1 · part
5 Connector connector 3× 3 · part
6 Power Factor Capacitor Bank 7 parts capacitor-bank 1× 1 78 product
6.1 Enclosure 3 parts capbank-enclosure 1× 1 9 assembly
6.1.1 Sheet Metal Panel sheet-panel 6× 6 · part
6.1.2 Ventilation Louvre capbank-louvre 2× 2 · part
6.1.3 Fastener Set fastener-set 1× 1 · part
6.2 Capacitor Power Stage 2 parts capbank-power-stage 1× 1 20 assembly
6.2.1 Capacitor Step 1 parts + deeper › capbank-capacitor-step 5× 5 3 assembly
6.2.2 Discharge Resistor capbank-discharge-resistor 5× 5 · part
6.3 Step Switching 3 parts capbank-switching 1× 1 30 assembly
6.3.1 Capacitor-Duty Contactor 2 parts + deeper › capbank-contactor 5× 5 2 assembly
6.3.2 HRC Fuse capbank-fuse 15× 15 · part
6.3.3 Inrush Resistor capbank-inrush-resistor 5× 5 · part
6.4 Detuning Reactor capbank-reactor 3× 3 · part
6.5 Power-Factor Controller 5 parts capbank-controller 1× 1 10 assembly
6.5.1 Bare PCB pcb-bare 1× 1 · part
6.5.2 Microcontroller mcu 1× 1 · part
6.5.3 LCD Panel lcd-panel 1× 1 · part
6.5.4 Current Transformer capbank-current-transformer 1× 1 · part
6.5.5 Step Command Relay capbank-control-relay 6× 6 · part
6.6 Copper Busbar capbank-busbar 3× 3 · part
6.7 Cooling System 2 parts capbank-cooling 1× 1 3 assembly
6.7.1 Ventilation Fan capbank-fan 2× 2 · part
6.7.2 Thermostat capbank-thermostat 1× 1 · part

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Where the motor control electronics is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $2–$500. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Inovance
inovance.com ↗
Shenzhen, CN Drives & motion control 500 units 10–14 wks
🇮🇳Sona Comstar
sonacomstar.com ↗
Gurugram, IN EV driveline & motors 500 units 10–14 wks
🇨🇳Broad-Ocean
broad-ocean.com ↗
Zhongshan, CN Electric motors 500 units 10–14 wks
nidec.com ↗ Singapore Motors, regional ops 500 units 10–14 wks
🇮🇳Bosch India
bosch.in ↗
Bengaluru, IN Automotive components 500 units 10–14 wks