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Tankless Water Heater

Product

Overview

A tankless (on-demand) water heater raises water temperature only while water is flowing, eliminating the standby losses of a storage tank. This condensing gas model fires a modulating burner against twin heat exchangers, reaching about 0.96 UEF by recovering latent heat from the flue gas, and adjusts output continuously to hold a stable outlet temperature across a wide range of draw rates.

The unit is built from the Wall-Mount Cabinet, the Heat Exchanger Assembly, the Burner Assembly and its Combustion Fan Assembly, the Water Section, the Sensor Set and Control Board Assembly, plus condensate, venting, remote, and safety subsystems.

How it works

When a hot tap opens, the turbine flow sensor in the Water Section detects the draw and the Control Board Assembly board begins the firing sequence. The Combustion Fan Assembly establishes combustion airflow, the igniter in the Burner Assembly lights the premix gas burner, and a flame-sense rod confirms ignition. The modulating gas valve then trims firing rate against the difference between inlet and outlet thermistor readings in the Sensor Set set.

Combustion gas first heats water in the copper primary section of the Heat Exchanger Assembly, then passes the stainless secondary condensing exchanger, where flue-gas water vapor condenses and surrenders its latent heat. The acidic condensate drains through the Condensate System system, where a neutralizer cartridge raises its pH before disposal.

Cooled exhaust leaves through the concentric Venting / Flue Kit kit, which also draws combustion air. The Safety & Freeze Protection subsystem adds an overheat thermal cutoff and built-in freeze-protection heaters, while a wired remote controller sets temperature and reports faults.

Tankless Water Heater parts and their functions

11 top-level parts · 59 parts in total · full bill of materials below
Tankless Water Heater parts diagram: 1 wall-mount cabinet, 2 heat exchanger assembly, 3 burner assembly, 4 combustion fan assembly, 5 water section, 6 sensor set, 7 condensate system, 8 control board assembly, 9 remote controller, 10 venting / flue kit, 11 safety & freeze protection. 59 parts in 11 top-level items.
Tankless Water Heater parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Wall-Mount Cabinet 5 parts 1× Sheet-metal wall-mount housing
2 Heat Exchanger Assembly 4 parts 1× Primary + secondary condensing HX
3 Burner Assembly 6 parts 1× Gas burner + modulating valve train
4 Combustion Fan Assembly 4 parts 1× Combustion air blower
5 Water Section 7 parts 1× Flow + water valving + fittings
6 Sensor Set 4 parts 1× Thermistors + flue + pressure switch
7 Condensate System 3 parts 1× Condensate drain + neutralizer
8 Control Board Assembly 7 parts 1× MCU control board + display
9 Remote Controller 5 parts 1× Wired remote temperature controller
10 Venting / Flue Kit 4 parts 1× Concentric flue / vent kit
11 Safety & Freeze Protection 3 parts 1× Overheat cutoff + freeze protection

3D model

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Build & assembly graph

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Bill of materials for Tankless Water Heater

11 top-level lines · 63 rows shown · 59 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Wall-Mount Cabinet 5 parts tankless-water-heater-cabinet 1× 1 5 assembly
1.1 Sheet Metal Panel sheet-panel 1× 1 · part
1.2 Front Cover Panel tankless-water-heater-front-cover 1× 1 · part
1.3 Wall Mounting Bracket tankless-water-heater-mount-bracket 1× 1 · part
1.4 Combustion Chamber Seal tankless-water-heater-combustion-seal 1× 1 · part
1.5 Fastener Set fastener-set 1× 1 · part
2 Heat Exchanger Assembly 4 parts tankless-water-heater-heat-exchanger 1× 1 4 assembly
2.1 Primary Copper Heat Exchanger tankless-water-heater-primary-hx 1× 1 · part
2.2 Secondary Stainless Condensing Heat Exchanger tankless-water-heater-secondary-hx 1× 1 · part
2.3 Heat Exchanger Manifold tankless-water-heater-hx-manifold 1× 1 · part
2.4 O-Ring Set oring-set 1× 1 · part
3 Burner Assembly 6 parts tankless-water-heater-burner 1× 1 6 assembly
3.1 Gas Burner Head tankless-water-heater-burner-head 1× 1 · part
3.2 Gas Valve & Manifold tankless-water-heater-gas-manifold 1× 1 · part
3.3 Modulating Gas Valve tankless-water-heater-mod-valve 1× 1 · part
3.4 Igniter tankless-water-heater-igniter 1× 1 · part
3.5 Flame Sense Rod tankless-water-heater-flame-rod 1× 1 · part
3.6 O-Ring Set oring-set 1× 1 · part
4 Combustion Fan Assembly 4 parts tankless-water-heater-fan 1× 1 4 assembly
4.1 Blower Motor blower-motor 1× 1 · part
4.2 Fan Wheel tankless-water-heater-fan-wheel 1× 1 · part
4.3 Fan Housing tankless-water-heater-fan-housing 1× 1 · part
4.4 Fastener Set fastener-set 1× 1 · part
5 Water Section 7 parts tankless-water-heater-water-section 1× 1 7 assembly
5.1 Turbine Flow Sensor tankless-water-heater-flow-sensor 1× 1 · part
5.2 Water Control Valve tankless-water-heater-water-valve 1× 1 · part
5.3 Bypass Valve tankless-water-heater-bypass-valve 1× 1 · part
5.4 Cold Inlet Fitting tankless-water-heater-inlet-fitting 1× 1 · part
5.5 Hot Outlet Fitting tankless-water-heater-outlet-fitting 1× 1 · part
5.6 Scald-Protection Valve tankless-water-heater-scald-valve 1× 1 · part
5.7 O-Ring Set oring-set 1× 1 · part
6 Sensor Set 4 parts tankless-water-heater-sensors 1× 1 4 assembly
6.1 Inlet Water Thermistor tankless-water-heater-inlet-thermistor 1× 1 · part
6.2 Outlet Water Thermistor tankless-water-heater-outlet-thermistor 1× 1 · part
6.3 Flue Temperature Sensor tankless-water-heater-flue-sensor 1× 1 · part
6.4 Pressure Switch pressure-switch 1× 1 · part
7 Condensate System 3 parts tankless-water-heater-condensate 1× 1 3 assembly
7.1 Condensate Drain Pan tankless-water-heater-drain-pan 1× 1 · part
7.2 Condensate Trap tankless-water-heater-condensate-trap 1× 1 · part
7.3 Condensate Neutralizer tankless-water-heater-neutralizer 1× 1 · part
8 Control Board Assembly 7 parts tankless-water-heater-control 1× 1 13 assembly
8.1 Bare PCB pcb-bare 1× 1 · part
8.2 Microcontroller mcu 1× 1 · part
8.3 LCD Panel lcd-panel 1× 1 · part
8.4 Configuration DIP Switches tankless-water-heater-dip-switches 1× 1 · part
8.5 Relay relay 2× 2 · part
8.6 Wire Bundle wire-bundle 1× 1 · part
8.7 Connector connector 6× 6 · part
9 Remote Controller 5 parts tankless-water-heater-remote 1× 1 5 assembly
9.1 LCD Panel lcd-panel 1× 1 · part
9.2 Remote Controller Housing tankless-water-heater-remote-housing 1× 1 · part
9.3 Remote Keypad tankless-water-heater-remote-keypad 1× 1 · part
9.4 Bare PCB pcb-bare 1× 1 · part
9.5 Connector connector 1× 1 · part
10 Venting / Flue Kit 4 parts tankless-water-heater-venting 1× 1 4 assembly
10.1 Exhaust Flue Pipe tankless-water-heater-flue-pipe 1× 1 · part
10.2 Air Intake Pipe tankless-water-heater-air-intake 1× 1 · part
10.3 Vent Terminal tankless-water-heater-vent-terminal 1× 1 · part
10.4 O-Ring Set oring-set 1× 1 · part
11 Safety & Freeze Protection 3 parts tankless-water-heater-safety 1× 1 4 assembly
11.1 Overheat Thermal Cutoff tankless-water-heater-overheat-cutoff 1× 1 · part
11.2 Heating Element heating-element 2× 2 · part
11.3 Freeze Protection Sensor tankless-water-heater-freeze-sensor 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $100–$20k. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Carrier
carrier.com ↗
Palm Beach Gardens, US HVAC 500 units 8–14 wks
tranetechnologies.com ↗ Davidson, US HVAC 500 units 8–14 wks
🇯🇵Daikin
daikin.com ↗
Osaka, JP HVAC 500 units 8–14 wks
🇺🇸Lennox
lennox.com ↗
Richardson, US HVAC 500 units 8–14 wks
johnsoncontrols.com ↗ Milwaukee, US Building systems 500 units 8–14 wks

298-word article