Tankless Water Heater
ProductOverview
A tankless (on-demand) water heater raises water temperature only while water is flowing, eliminating the standby losses of a storage tank. This condensing gas model fires a modulating burner against twin heat exchangers, reaching about 0.96 UEF by recovering latent heat from the flue gas, and adjusts output continuously to hold a stable outlet temperature across a wide range of draw rates.
The unit is built from the Wall-Mount Cabinet, the Heat Exchanger Assembly, the Burner Assembly and its Combustion Fan Assembly, the Water Section, the Sensor Set and Control Board Assembly, plus condensate, venting, remote, and safety subsystems.
How it works
When a hot tap opens, the turbine flow sensor in the Water Section detects the draw and the Control Board Assembly board begins the firing sequence. The Combustion Fan Assembly establishes combustion airflow, the igniter in the Burner Assembly lights the premix gas burner, and a flame-sense rod confirms ignition. The modulating gas valve then trims firing rate against the difference between inlet and outlet thermistor readings in the Sensor Set set.
Combustion gas first heats water in the copper primary section of the Heat Exchanger Assembly, then passes the stainless secondary condensing exchanger, where flue-gas water vapor condenses and surrenders its latent heat. The acidic condensate drains through the Condensate System system, where a neutralizer cartridge raises its pH before disposal.
Cooled exhaust leaves through the concentric Venting / Flue Kit kit, which also draws combustion air. The Safety & Freeze Protection subsystem adds an overheat thermal cutoff and built-in freeze-protection heaters, while a wired remote controller sets temperature and reports faults.
Tankless Water Heater parts and their functions
11 top-level parts · 59 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Wall-Mount Cabinet 5 parts | 1× | Sheet-metal wall-mount housing |
| 2 | Heat Exchanger Assembly 4 parts | 1× | Primary + secondary condensing HX |
| 3 | Burner Assembly 6 parts | 1× | Gas burner + modulating valve train |
| 4 | Combustion Fan Assembly 4 parts | 1× | Combustion air blower |
| 5 | Water Section 7 parts | 1× | Flow + water valving + fittings |
| 6 | Sensor Set 4 parts | 1× | Thermistors + flue + pressure switch |
| 7 | Condensate System 3 parts | 1× | Condensate drain + neutralizer |
| 8 | Control Board Assembly 7 parts | 1× | MCU control board + display |
| 9 | Remote Controller 5 parts | 1× | Wired remote temperature controller |
| 10 | Venting / Flue Kit 4 parts | 1× | Concentric flue / vent kit |
| 11 | Safety & Freeze Protection 3 parts | 1× | Overheat cutoff + freeze protection |
3D model
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Build & assembly graph
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Bill of materials for Tankless Water Heater
11 top-level lines · 63 rows shown · 59 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Wall-Mount Cabinet 5 parts | tankless-water-heater-cabinet | 1× | 1 | 5 | assembly |
| 1.1 | Sheet Metal Panel | sheet-panel | 1× | 1 | · | part |
| 1.2 | Front Cover Panel | tankless-water-heater-front-cover | 1× | 1 | · | part |
| 1.3 | Wall Mounting Bracket | tankless-water-heater-mount-bracket | 1× | 1 | · | part |
| 1.4 | Combustion Chamber Seal | tankless-water-heater-combustion-seal | 1× | 1 | · | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 2 | Heat Exchanger Assembly 4 parts | tankless-water-heater-heat-exchanger | 1× | 1 | 4 | assembly |
| 2.1 | Primary Copper Heat Exchanger | tankless-water-heater-primary-hx | 1× | 1 | · | part |
| 2.2 | Secondary Stainless Condensing Heat Exchanger | tankless-water-heater-secondary-hx | 1× | 1 | · | part |
| 2.3 | Heat Exchanger Manifold | tankless-water-heater-hx-manifold | 1× | 1 | · | part |
| 2.4 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 3 | Burner Assembly 6 parts | tankless-water-heater-burner | 1× | 1 | 6 | assembly |
| 3.1 | Gas Burner Head | tankless-water-heater-burner-head | 1× | 1 | · | part |
| 3.2 | Gas Valve & Manifold | tankless-water-heater-gas-manifold | 1× | 1 | · | part |
| 3.3 | Modulating Gas Valve | tankless-water-heater-mod-valve | 1× | 1 | · | part |
| 3.4 | Igniter | tankless-water-heater-igniter | 1× | 1 | · | part |
| 3.5 | Flame Sense Rod | tankless-water-heater-flame-rod | 1× | 1 | · | part |
| 3.6 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 4 | Combustion Fan Assembly 4 parts | tankless-water-heater-fan | 1× | 1 | 4 | assembly |
| 4.1 | Blower Motor | blower-motor | 1× | 1 | · | part |
| 4.2 | Fan Wheel | tankless-water-heater-fan-wheel | 1× | 1 | · | part |
| 4.3 | Fan Housing | tankless-water-heater-fan-housing | 1× | 1 | · | part |
| 4.4 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 5 | Water Section 7 parts | tankless-water-heater-water-section | 1× | 1 | 7 | assembly |
| 5.1 | Turbine Flow Sensor | tankless-water-heater-flow-sensor | 1× | 1 | · | part |
| 5.2 | Water Control Valve | tankless-water-heater-water-valve | 1× | 1 | · | part |
| 5.3 | Bypass Valve | tankless-water-heater-bypass-valve | 1× | 1 | · | part |
| 5.4 | Cold Inlet Fitting | tankless-water-heater-inlet-fitting | 1× | 1 | · | part |
| 5.5 | Hot Outlet Fitting | tankless-water-heater-outlet-fitting | 1× | 1 | · | part |
| 5.6 | Scald-Protection Valve | tankless-water-heater-scald-valve | 1× | 1 | · | part |
| 5.7 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 6 | Sensor Set 4 parts | tankless-water-heater-sensors | 1× | 1 | 4 | assembly |
| 6.1 | Inlet Water Thermistor | tankless-water-heater-inlet-thermistor | 1× | 1 | · | part |
| 6.2 | Outlet Water Thermistor | tankless-water-heater-outlet-thermistor | 1× | 1 | · | part |
| 6.3 | Flue Temperature Sensor | tankless-water-heater-flue-sensor | 1× | 1 | · | part |
| 6.4 | Pressure Switch | pressure-switch | 1× | 1 | · | part |
| 7 | Condensate System 3 parts | tankless-water-heater-condensate | 1× | 1 | 3 | assembly |
| 7.1 | Condensate Drain Pan | tankless-water-heater-drain-pan | 1× | 1 | · | part |
| 7.2 | Condensate Trap | tankless-water-heater-condensate-trap | 1× | 1 | · | part |
| 7.3 | Condensate Neutralizer | tankless-water-heater-neutralizer | 1× | 1 | · | part |
| 8 | Control Board Assembly 7 parts | tankless-water-heater-control | 1× | 1 | 13 | assembly |
| 8.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 8.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 8.3 | LCD Panel | lcd-panel | 1× | 1 | · | part |
| 8.4 | Configuration DIP Switches | tankless-water-heater-dip-switches | 1× | 1 | · | part |
| 8.5 | Relay | relay | 2× | 2 | · | part |
| 8.6 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 8.7 | Connector | connector | 6× | 6 | · | part |
| 9 | Remote Controller 5 parts | tankless-water-heater-remote | 1× | 1 | 5 | assembly |
| 9.1 | LCD Panel | lcd-panel | 1× | 1 | · | part |
| 9.2 | Remote Controller Housing | tankless-water-heater-remote-housing | 1× | 1 | · | part |
| 9.3 | Remote Keypad | tankless-water-heater-remote-keypad | 1× | 1 | · | part |
| 9.4 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 9.5 | Connector | connector | 1× | 1 | · | part |
| 10 | Venting / Flue Kit 4 parts | tankless-water-heater-venting | 1× | 1 | 4 | assembly |
| 10.1 | Exhaust Flue Pipe | tankless-water-heater-flue-pipe | 1× | 1 | · | part |
| 10.2 | Air Intake Pipe | tankless-water-heater-air-intake | 1× | 1 | · | part |
| 10.3 | Vent Terminal | tankless-water-heater-vent-terminal | 1× | 1 | · | part |
| 10.4 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 11 | Safety & Freeze Protection 3 parts | tankless-water-heater-safety | 1× | 1 | 4 | assembly |
| 11.1 | Overheat Thermal Cutoff | tankless-water-heater-overheat-cutoff | 1× | 1 | · | part |
| 11.2 | Heating Element | heating-element | 2× | 2 | · | part |
| 11.3 | Freeze Protection Sensor | tankless-water-heater-freeze-sensor | 1× | 1 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $100–$20k. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇺🇸Carrier
carrier.com ↗
|
Palm Beach Gardens, US | HVAC | 500 units | 8–14 wks |
| tranetechnologies.com ↗ | Davidson, US | HVAC | 500 units | 8–14 wks |
|
🇯🇵Daikin
daikin.com ↗
|
Osaka, JP | HVAC | 500 units | 8–14 wks |
|
🇺🇸Lennox
lennox.com ↗
|
Richardson, US | HVAC | 500 units | 8–14 wks |
| johnsoncontrols.com ↗ | Milwaukee, US | Building systems | 500 units | 8–14 wks |
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