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Docking Station

Product

Overview

A docking station expands a laptop's single Thunderbolt or USB4 port into a full desktop's worth of connectivity. One cable carries data, video, and charging power; the dock fans that link out to displays, storage, wired networking, card media, and audio, letting a portable machine drive a fixed workstation the instant it is plugged in.

The unit is built into an Enclosure Assembly of anodized aluminium that doubles as a heat spreader. The Main Board carries the controller silicon, and all jacks live in the Port Cluster. Heat from the high-speed controllers is managed by the Thermal & Shielding heatsink and shield assembly, while the DC Power Jack feeds the external adapter's output and the captive Host Cable links to the host.

How it works

The host link enters the Thunderbolt/USB Controller IC, which separates the multiplexed protocols on the single USB-C connection. Downstream USB traffic passes to the USB Hub IC, which fans it out to the USB-A ports. DisplayPort streams carried in alternate mode are routed by the DisplayPort/HDMI MUX retimer to the HDMI and DisplayPort outputs, supporting dual 4K at 60 Hz.

Wired networking runs through the Ethernet PHY, whose signals pass through isolation magnetics to the RJ45 jack. The PD Controller negotiates a Power Delivery contract with the host, routing the adapter's output back up the host cable to charge the laptop at up to 96 W while the rest of the dock draws its own rails. A configuration EEPROM stores the firmware descriptors the host enumerates against.

Docking Station parts and their functions

9 top-level parts · 266 parts in total · full bill of materials below
Docking Station parts diagram: 1 enclosure assembly, 2 main board, 3 port cluster, 4 thermal & shielding, 5 power supply, 6 DC power jack, 7 LED indicator, 8 host cable, 9 rubber foot. 266 parts in 9 top-level items.
Docking Station parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Enclosure Assembly 4 parts 1× Aluminium housing + thermal pad
2 Main Board 11 parts 1× Thunderbolt/USB controller mainboard
3 Port Cluster 8 parts 1× Rear/front I/O port cluster
4 Thermal & Shielding 2 parts 1× Heatsink + EMI shields
5 Power Supply 1× External power adapter (reuse)
6 DC Power Jack 1× DC barrel power jack
7 LED Indicator 1× Front LED status indicator
8 Host Cable 1× Captive USB-C host cable
9 Rubber Foot 4× Rubber anti-slip feet

3D model

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Build & assembly graph

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Bill of materials for Docking Station

9 top-level lines · 40 rows shown · 266 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Enclosure Assembly 4 parts docking-station-enclosure 1× 1 4 assembly
1.1 Aluminium Top Housing docking-station-housing-top 1× 1 · part
1.2 Aluminium Base Plate docking-station-housing-base 1× 1 · part
1.3 Thermal Pad docking-station-thermal-pad 1× 1 · part
1.4 Fastener Set fastener-set 1× 1 · part
2 Main Board 11 parts docking-station-mainboard 1× 1 236 assembly
2.1 Bare PCB pcb-bare 1× 1 · part
2.2 Thunderbolt/USB Controller IC docking-station-tb-controller 1× 1 · part
2.3 USB Hub IC docking-station-usb-hub-ic 1× 1 · part
2.4 PD Controller docking-station-pd-controller 1× 1 · part
2.5 DisplayPort/HDMI MUX docking-station-video-mux 1× 1 · part
2.6 Ethernet PHY docking-station-ethernet-phy 1× 1 · part
2.7 SD Card Controller docking-station-sd-controller 1× 1 · part
2.8 Crystal Oscillator docking-station-crystal 2× 2 · part
2.9 Configuration EEPROM docking-station-eeprom 1× 1 · part
2.10 SMD Passive (R/C/L) smd-passives 220× 220 · part
2.11 Connector connector 6× 6 · part
3 Port Cluster 8 parts docking-station-port-cluster 1× 1 15 assembly
3.1 USB-C Upstream Connector docking-station-usbc-upstream 1× 1 · part
3.2 USB-A Port docking-station-usba-port 4× 4 · part
3.3 HDMI Port docking-station-hdmi-port 2× 2 · part
3.4 DisplayPort docking-station-dp-port 1× 1 · part
3.5 RJ45 Ethernet Jack 2 parts docking-station-rj45-jack 1× 1 2 assembly
3.5.1 RJ45 Connector docking-station-rj45-connector 1× 1 · part
3.5.2 Ethernet Magnetics docking-station-magnetics 1× 1 · part
3.6 Card Slot Assembly 2 parts docking-station-card-slot 1× 1 2 assembly
3.6.1 SD Card Slot docking-station-sd-slot 1× 1 · part
3.6.2 microSD Card Slot docking-station-microsd-slot 1× 1 · part
3.7 Audio Jack Assembly 2 parts docking-station-audio-jack 1× 1 2 assembly
3.7.1 3.5mm Audio Jack docking-station-audio-connector 1× 1 · part
3.7.2 Audio Codec docking-station-audio-codec 1× 1 · part
3.8 Wire Bundle wire-bundle 1× 1 · part
4 Thermal & Shielding 2 parts docking-station-thermal 1× 1 3 assembly
4.1 Heatsink docking-station-heatsink 1× 1 · part
4.2 EMI Shield docking-station-emi-shield 2× 2 · part
5 Power Supply power-supply 1× 1 · part
6 DC Power Jack docking-station-power-jack 1× 1 · part
7 LED Indicator docking-station-led 1× 1 · part
8 Host Cable docking-station-host-cable 1× 1 · part
9 Rubber Foot docking-station-feet 4× 4 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $20–$3k. How estimates work
VendorHQSpecialtyMOQLead time
dell.com ↗ Round Rock, US Computers & infrastructure 1,000 units 8–14 wks
🇺🇸HP
hp.com ↗
Palo Alto, US Computers & printers 1,000 units 8–14 wks
🇨🇳Lenovo
lenovo.com ↗
Beijing, CN Computers 1,000 units 8–14 wks
🇹🇼ASUS
asus.com ↗
Taipei, TW Computers & components 1,000 units 8–14 wks
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks

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