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Tape Library

Product

Overview

A tape library is a robot that stores data on magnetic tape and fetches it on demand. Tape is slow to reach but cheap, dense, and durable for decades, so it remains the medium of choice for backups and cold archives. The library's job is to remove the human from the loop: instead of someone hunting for a cartridge and feeding a drive, a small robot finds the right tape, loads it, and files it away again.

The unit is built around a Enclosure & Frame holding rows of Storage Magazine cassettes, each a column of cartridge slots. One or more LTO Tape Drive units read and write the tape, and a Robotic Picker (Accessor) shuttles cartridges between slots and drives. A Barcode Scanner rides on the picker to keep an accurate inventory, a Library Controller runs the whole show, and a Operator Control Panel lets an operator drive it by hand.

How it works

When a host asks for a tape, the controller looks up its slot in the inventory and commands the accessor to move. The X-Axis Drive carries it along the slot columns while the Y-Axis Lift lifts it to the right row; both close the loop with encoders so the gripper arrives precisely. The Cartridge Gripper reaches into the slot, latches the cartridge by its picking notch, and pulls it onto the accessor.

The robot then delivers the cartridge to a drive, where the Threading Mechanism catches the leader pin and threads the tape across the Read/Write Head onto the take-up reel. Two reel motors spin in opposition to hold constant tension as data streams past the head. After the job, the accessor returns the cartridge to its slot, reading its label with the scanner on the way to confirm the inventory. New cartridges enter through the Import/Export Mailslot without halting the robot, so the archive grows while it keeps running.

Tape Library parts and their functions

8 top-level parts · 1,115 parts in total · full bill of materials below
Tape Library parts diagram: 1 enclosure & frame, 2 LTO tape drive, 3 robotic picker (accessor), 4 storage magazine, 5 library controller, 6 power supply, 7 operator control panel, 8 internal cable kit. 1,115 parts in 8 top-level items.
Tape Library parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Enclosure & Frame 5 parts 1× Sheet-metal enclosure + frame
2 LTO Tape Drive 5 parts 2× LTO tape drives
3 Robotic Picker (Accessor) 5 parts 1× X-Y cartridge accessor
4 Storage Magazine 3 parts 4× Removable storage magazines
5 Library Controller 6 parts 1× Library controller board
6 Power Supply 1× Internal AC-DC supply
7 Operator Control Panel 3 parts 1× Operator panel
8 Internal Cable Kit 2 parts 1× Internal SAS + power cabling

3D model

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Build & assembly graph

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Bill of materials for Tape Library

8 top-level lines · 71 rows shown · 1,115 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Enclosure & Frame 5 parts tape-library-enclosure 1× 1 10 assembly
1.1 Sheet Metal Panel sheet-panel 1× 1 · part
1.2 Front Access Door tape-library-access-door 1× 1 · part
1.3 Import/Export Mailslot 3 parts tape-library-mailslot 1× 1 5 assembly
1.3.1 Mailslot Motor tape-library-mailslot-motor 1× 1 · part
1.3.2 Cartridge Slot tape-library-slot 3× 3 · part
1.3.3 Fastener Set fastener-set 1× 1 · part
1.4 Slide Rail tape-library-slide-rail 2× 2 · part
1.5 Fastener Set fastener-set 1× 1 · part
2 LTO Tape Drive 5 parts tape-library-drive 2× 2 260 assembly
2.1 Threading Mechanism 3 parts tape-library-drive-mechanism 1× 2 6 assembly
2.1.1 Leader Pin Grabber tape-library-leader-grabber 1× 2 · part
2.1.2 Tape Guide Roller tape-library-guide-roller 4× 8 · part
2.1.3 Threading Motor tape-library-thread-motor 1× 2 · part
2.2 Read/Write Head tape-library-head 1× 2 · part
2.3 Reel Motor 3 parts tape-library-reel-motor 2× 4 23 assembly
2.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 4 3 assembly
2.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 4 19 assembly
2.3.3 Reel Encoder tape-library-reel-encoder 1× 4 · part
2.4 Drive Controller Board 4 parts tape-library-drive-controller 1× 2 206 assembly
2.4.1 Bare PCB pcb-bare 1× 2 · part
2.4.2 Compute SoC Module soc-module 1× 2 · part
2.4.3 Connector connector 4× 8 · part
2.4.4 SMD Passive (R/C/L) smd-passives 200× 400 · part
2.5 Drive Housing tape-library-drive-housing 1× 2 · part
3 Robotic Picker (Accessor) 5 parts tape-library-robotic-picker 1× 1 185 assembly
3.1 X-Axis Drive 4 parts tape-library-x-axis 1× 1 27 assembly
3.1.1 Axis Motor 3 parts + deeper › tape-library-axis-motor 1× 1 23 assembly
3.1.2 Linear Rail tape-library-axis-rail 1× 1 · part
3.1.3 Drive Belt tape-library-drive-belt 1× 1 · part
3.1.4 Ball Bearing ball-bearing 2× 2 · part
3.2 Y-Axis Lift 4 parts tape-library-y-axis 1× 1 27 assembly
3.2.1 Axis Motor 3 parts + deeper › tape-library-axis-motor 1× 1 23 assembly
3.2.2 Lead Screw tape-library-lead-screw 1× 1 · part
3.2.3 Linear Rail tape-library-axis-rail 1× 1 · part
3.2.4 Ball Bearing ball-bearing 2× 2 · part
3.3 Cartridge Gripper 3 parts tape-library-gripper 1× 1 4 assembly
3.3.1 Gripper Finger tape-library-gripper-finger 2× 2 · part
3.3.2 Gripper Motor tape-library-gripper-motor 1× 1 · part
3.3.3 Fastener Set fastener-set 1× 1 · part
3.4 Barcode Scanner 4 parts tape-library-barcode-scanner 1× 1 4 assembly
3.4.1 CMOS Image Sensor image-sensor 1× 1 · part
3.4.2 Lens Assembly camera-lens 1× 1 · part
3.4.3 Bare PCB pcb-bare 1× 1 · part
3.4.4 Illumination LED tape-library-scanner-led 1× 1 · part
3.5 Picker Controller 3 parts tape-library-picker-controller 1× 1 123 assembly
3.5.1 Bare PCB pcb-bare 1× 1 · part
3.5.2 Microcontroller mcu 2× 2 · part
3.5.3 SMD Passive (R/C/L) smd-passives 120× 120 · part
4 Storage Magazine 3 parts tape-library-magazine 4× 4 14 assembly
4.1 Magazine Body tape-library-magazine-body 1× 4 · part
4.2 Cartridge Slot tape-library-slot 12× 48 · part
4.3 Magazine Handle tape-library-magazine-handle 1× 4 · part
5 Library Controller 6 parts tape-library-controller 1× 1 281 assembly
5.1 Bare PCB pcb-bare 1× 1 · part
5.2 Compute SoC Module soc-module 1× 1 · part
5.3 Microcontroller mcu 2× 2 · part
5.4 Management NIC tape-library-mgmt-nic 1× 1 · part
5.5 Connector connector 16× 16 · part
5.6 SMD Passive (R/C/L) smd-passives 260× 260 · part
6 Power Supply power-supply 1× 1 · part
7 Operator Control Panel 3 parts tape-library-control-panel 1× 1 47 assembly
7.1 LCD Panel lcd-panel 1× 1 · part
7.2 Panel Board 3 parts tape-library-panel-board 1× 1 42 assembly
7.2.1 Bare PCB pcb-bare 1× 1 · part
7.2.2 Microcontroller mcu 1× 1 · part
7.2.3 SMD Passive (R/C/L) smd-passives 40× 40 · part
7.3 Panel Button tape-library-panel-button 4× 4 · part
8 Internal Cable Kit 2 parts tape-library-cable-kit 1× 1 15 assembly
8.1 Wire Bundle wire-bundle 1× 1 · part
8.2 Connector connector 14× 14 · part

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Sourcing: possible vendors

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VendorHQSpecialtyMOQLead time
dell.com ↗ Round Rock, US Computers & infrastructure 1,000 units 8–14 wks
🇺🇸HP
hp.com ↗
Palo Alto, US Computers & printers 1,000 units 8–14 wks
🇨🇳Lenovo
lenovo.com ↗
Beijing, CN Computers 1,000 units 8–14 wks
🇹🇼ASUS
asus.com ↗
Taipei, TW Computers & components 1,000 units 8–14 wks
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks

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