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Bomb Disposal Truck

Product

Overview

A bomb disposal truck is the mobile base for an explosive ordnance disposal team. It is not an armored fighting vehicle; it is a workshop and equipment carrier built so that a small team can drive to a suspect device, work it remotely, and either render it safe in place or carry it away inside a vessel that contains the blast. The guiding idea behind every system is distance: keep the operators as far from the device as possible, and when they must approach, protect them as well as the suit allows.

The truck combines a Chassis and Crew Cab for transport, an Equipment Box Body holding the gear, an Disposal Robot that does the close work, a Total Containment Vessel for safe removal, and a Command and Control Suite that runs it all from a standoff.

Vehicle and body

The base is the Chassis and Crew Cab. Steel Frame Rail members on a Front Steer Axle and Rear Drive Axle carry the heavy load, with a Turbodiesel Engine and automatic Automatic Transmission sized for urban response. The Crew Cab seats the team with room for gear and reference material on the way to a call, and a Leaf Spring Pack supports the equipment weight.

Behind the cab sits the Equipment Box Body. Its insulated Box Body Shell keeps tools and electronics dry and at stable temperature, and a Roller Shutter on each bay gives fast access. Inside, a Tool Rack holds disposal tools in foam cutouts so the right item is found at a glance. A Loading Ramp lets the robot drive itself on and off, a Handling Crane lifts the heavy vessel, and a Work Awning shades the work area.

The disposal robot

Most calls are handled by the Disposal Robot without anyone approaching the device. Its Robot Chassis is tracked so it can climb stairs and cross rubble, carrying the arm, cameras, and battery. The multi-axis Manipulator Arm reaches into a vehicle or up to a window, and an interchangeable End Gripper holds a device, cuts a strap, or carries the disruptor. Several Inspection Camera units give the operator close views, Servo Motor drives move each joint through a Gearbox Housing reduction, and a Robot Battery gives one to several hours of work per call.

Containment

When a device must be moved, it goes into the Total Containment Vessel. The forged Vessel Shell is rated to hold the blast of a stated net explosive weight without rupturing. A device is placed inside, the sealed Vessel Door is locked, and a Vent and Filter lets blast gases escape slowly while trapping fragments if the item functions. A replaceable Fragment Liner catches fragments, and a sprung Vessel Cradle absorbs road shock during transport.

Render-safe tools

The Disruptor and Tool Kit is what actually defeats a device. A portable Portable X-Ray Set images the inside of a package so the operator can plan the action. The Water-Jet Disruptor then fires a high-speed slug of water driven by a Disruptor Charge Set cartridge, breaking the firing mechanism apart faster than it can function. Water is used because a dense slug carries enough energy to smash a switch or a power source apart yet disperses quickly, so it disrupts the device without setting off the main charge the way a flame or a sharp impact might. The charges are a controlled store and are kept in a separate certified magazine on the truck, away from the rest of the gear. A Hook and Line Kit moves or opens items by remote pull from behind cover, and a Render-Safe Cutter severs a strap without a sharp shock that could trigger a sensitive fuze.

Protecting the operator

When the operator must approach on foot, the Bomb Suit Station protects him. The Bomb Suit is a layered armor garment of 30 to 40 kg that resists blast overpressure, fragments, and heat, topped by a Suit Helmet with a thick visor and clearing fan. A Cooling Vest pumps liquid to draw off body heat, a In-Suit Radio headset keeps him in contact, and a Dressing Frame supports the heavy suit while a colleague fits it.

Power and command

The Power System runs long incidents. A Diesel Generator supplies scene power without idling the main engine, a Battery Bank feeds quiet loads, and an Inverter and Charger recharges the robot and X-ray packs through a Distribution Panel.

The team works from the Command and Control Suite at a safe standoff. The Robot Control Console console drives the robot and fires the disruptor by command, a Display Wall shows robot cameras and X-ray images together, and a Radio Set on a raised Roof Antenna links the team to police command and the public cordon.

Bomb Disposal Truck parts and their functions

8 top-level parts · 233 parts in total · full bill of materials below
Bomb Disposal Truck parts diagram: 1 chassis and crew cab, 2 equipment box body, 3 disposal robot, 4 total containment vessel, 5 disruptor and tool kit, 6 bomb suit station, 7 power system, 8 command and control suite. 233 parts in 8 top-level items.
Bomb Disposal Truck parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Chassis and Crew Cab 8 parts 1× Truck chassis and crew cab
2 Equipment Box Body 7 parts 1× Equipment box body
3 Disposal Robot 8 parts 1× Remote disposal robot
4 Total Containment Vessel 7 parts 1× Total containment vessel
5 Disruptor and Tool Kit 6 parts 1× Disruptor and tools
6 Bomb Suit Station 6 parts 1× Bomb suit and support
7 Power System 6 parts 1× Generator and batteries
8 Command and Control Suite 7 parts 1× Control and comms electronics

3D model

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Build & assembly graph

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Bill of materials for Bomb Disposal Truck

8 top-level lines · 67 rows shown · 233 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Chassis and Crew Cab 8 parts bomb-disposal-truck-chassis-cab 1× 1 17 assembly
1.1 Frame Rail bomb-disposal-truck-frame-rail 2× 2 · part
1.2 Front Steer Axle bomb-disposal-truck-front-axle 1× 1 · part
1.3 Rear Drive Axle bomb-disposal-truck-rear-axle 1× 1 · part
1.4 Turbodiesel Engine bomb-disposal-truck-diesel-engine 1× 1 · part
1.5 Automatic Transmission bomb-disposal-truck-transmission 1× 1 · part
1.6 Crew Cab bomb-disposal-truck-crew-cab 1× 1 · part
1.7 Leaf Spring Pack leaf-spring-pack 4× 4 · part
1.8 Ball Bearing ball-bearing 6× 6 · part
2 Equipment Box Body 7 parts bomb-disposal-truck-equipment-body 1× 1 16 assembly
2.1 Box Body Shell bomb-disposal-truck-body-shell 1× 1 · part
2.2 Roller Shutter bomb-disposal-truck-roller-shutter 4× 4 · part
2.3 Tool Rack bomb-disposal-truck-tool-rack 6× 6 · part
2.4 Loading Ramp bomb-disposal-truck-rear-ramp 1× 1 · part
2.5 Handling Crane bomb-disposal-truck-crane 1× 1 · part
2.6 Work Awning bomb-disposal-truck-awning 1× 1 · part
2.7 Fastener Set fastener-set 2× 2 · part
3 Disposal Robot 8 parts bomb-disposal-truck-eod-robot 1× 1 155 assembly
3.1 Robot Chassis bomb-disposal-truck-robot-chassis 1× 1 · part
3.2 Manipulator Arm bomb-disposal-truck-robot-arm 1× 1 · part
3.3 End Gripper bomb-disposal-truck-robot-gripper 1× 1 · part
3.4 Inspection Camera bomb-disposal-truck-robot-camera 4× 4 · part
3.5 Robot Battery bomb-disposal-truck-robot-battery 1× 1 · part
3.6 Servo Motor 4 parts servo-motor 6× 6 24 assembly
3.6.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 6 3 assembly
3.6.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 6 19 assembly
3.6.3 Encoder encoder 1× 6 · part
3.6.4 Motor Housing motor-housing 1× 6 · part
3.7 Gearbox Housing gearbox-housing 2× 2 · part
3.8 Wire Bundle wire-bundle 1× 1 · part
4 Total Containment Vessel 7 parts bomb-disposal-truck-containment-vessel 1× 1 7 assembly
4.1 Vessel Shell bomb-disposal-truck-vessel-shell 1× 1 · part
4.2 Vessel Door bomb-disposal-truck-vessel-door 1× 1 · part
4.3 Vessel Cradle bomb-disposal-truck-vessel-cradle 1× 1 · part
4.4 Vent and Filter bomb-disposal-truck-vent-filter 1× 1 · part
4.5 Fragment Liner bomb-disposal-truck-vessel-liner 1× 1 · part
4.6 O-Ring Set oring-set 1× 1 · part
4.7 Fastener Set fastener-set 1× 1 · part
5 Disruptor and Tool Kit 6 parts bomb-disposal-truck-disruptor-kit 1× 1 7 assembly
5.1 Water-Jet Disruptor bomb-disposal-truck-disruptor 2× 2 · part
5.2 Portable X-Ray Set bomb-disposal-truck-xray-unit 1× 1 · part
5.3 Hook and Line Kit bomb-disposal-truck-hook-line-kit 1× 1 · part
5.4 Render-Safe Cutter bomb-disposal-truck-cutting-tool 1× 1 · part
5.5 Disruptor Charge Set bomb-disposal-truck-charge-set 1× 1 · part
5.6 Fastener Set fastener-set 1× 1 · part
6 Bomb Suit Station 6 parts bomb-disposal-truck-suit-station 1× 1 9 assembly
6.1 Bomb Suit bomb-disposal-truck-bomb-suit 1× 1 · part
6.2 Suit Helmet bomb-disposal-truck-suit-helmet 1× 1 · part
6.3 Cooling Vest bomb-disposal-truck-cooling-vest 1× 1 · part
6.4 In-Suit Radio bomb-disposal-truck-suit-comms 1× 1 · part
6.5 Dressing Frame bomb-disposal-truck-dressing-frame 1× 1 · part
6.6 Connector connector 4× 4 · part
7 Power System 6 parts bomb-disposal-truck-power-system 1× 1 9 assembly
7.1 Diesel Generator bomb-disposal-truck-generator 1× 1 · part
7.2 Battery Bank bomb-disposal-truck-battery-bank 1× 1 · part
7.3 Inverter and Charger bomb-disposal-truck-inverter 1× 1 · part
7.4 Distribution Panel bomb-disposal-truck-distribution-panel 1× 1 · part
7.5 Power Supply power-supply 1× 1 · part
7.6 Relay relay 4× 4 · part
8 Command and Control Suite 7 parts bomb-disposal-truck-command-suite 1× 1 13 assembly
8.1 Robot Control Console bomb-disposal-truck-robot-control 1× 1 · part
8.2 Radio Set bomb-disposal-truck-radio-set 2× 2 · part
8.3 Display Wall bomb-disposal-truck-display-wall 1× 1 · part
8.4 Roof Antenna bomb-disposal-truck-antenna 4× 4 · part
8.5 Microcontroller mcu 2× 2 · part
8.6 Bare PCB pcb-bare 2× 2 · part
8.7 SMD Passive (R/C/L) smd-passives 1× 1 · part

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $200–$100M. How estimates work
VendorHQSpecialtyMOQLead time
smithsdetection.com ↗ London, GB Security screening made to order 24–52 wks
🇺🇸Leidos
leidos.com ↗
Reston, US Security & screening made to order 24–52 wks
🇺🇸Rapiscan
rapiscansystems.com ↗
Torrance, US X-ray screening made to order 24–52 wks
🇫🇷Thales
thalesgroup.com ↗
Paris, FR Defense electronics made to order 24–52 wks
🇬🇧BAE Systems
baesystems.com ↗
London, GB Defense made to order 24–52 wks

920-word article