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Diaphragm Pump

Product

Overview

An air-operated double-diaphragm pump moves fluid using compressed air instead of a rotating shaft, which lets it handle abrasive slurries, viscous liquids and shear-sensitive products that would damage or clog other pump types. Two diaphragms share a common shaft: as compressed air pushes one diaphragm out on its discharge stroke, the shaft pulls the opposite diaphragm in on its suction stroke, so the pump delivers flow on every stroke. It is seal-less and self-priming, runs dry without damage, and stalls safely against a closed discharge.

How it works

The heart of the pump is the Center Section, an air-motor body housing the connecting shaft and a pilot valve. The Air Valve Assembly spool alternately pressurizes one chamber and exhausts the other; at the end of each stroke the pilot valve shifts the spool to reverse direction, and spent air leaves through the Exhaust Muffler. Each Diaphragm Assembly separates air from fluid and is clamped to the shaft between inner and outer plates.

On the wet end, the two Fluid Cap chambers bolt over the diaphragms to form the pumping cavities. Four Ball Check Valve ball checks, two per chamber, control direction: a chamber on its suction stroke draws fluid through its lower check while its upper check holds, then reverses on the discharge stroke. The Inlet Manifold feeds both lower checks and the Outlet Manifold collects from both upper checks. A Pulsation Dampener smooths the inherently pulsing discharge, and the pump sits on a Foot Mount. An optional Stroke Controller counts strokes for batching and run-dry detection.

Diaphragm Pump parts and their functions

13 top-level parts · 42 parts in total · full bill of materials below
Diaphragm Pump parts diagram: 1 center section, 2 fluid cap, 3 inlet manifold, 4 outlet manifold, 5 diaphragm assembly, 6 ball check valve, 7 air valve assembly, 8 exhaust muffler, 9 pulsation dampener, 10 foot mount, 11 stroke controller, 12 o-ring set, 13 fastener set. 42 parts in 13 top-level items.
Diaphragm Pump parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Center Section 4 parts 1× Air motor body
2 Fluid Cap 3 parts 2× Left and right wet chambers
3 Inlet Manifold 1× Common suction manifold
4 Outlet Manifold 1× Common discharge manifold
5 Diaphragm Assembly 3 parts 2× Reciprocating diaphragms
6 Ball Check Valve 2 parts 4× Two per chamber, suction and discharge
7 Air Valve Assembly 3 parts 1× Spool air distribution valve
8 Exhaust Muffler 1× Exhaust silencer
9 Pulsation Dampener 2 parts 1× Discharge surge dampener
10 Foot Mount 1× Base / mounting feet
11 Stroke Controller 5 parts 1× Optional cycle monitor
12 O-Ring Set 1× Manifold and chamber seals
13 Fastener Set 1× Clamp bands and through-bolts

3D model

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Build & assembly graph

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Bill of materials for Diaphragm Pump

13 top-level lines · 35 rows shown · 42 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Center Section 4 parts diaphragm-pump-center-section 1× 1 4 assembly
1.1 Center Body Casting diaphragm-pump-center-body 1× 1 · part
1.2 Connecting Shaft diaphragm-pump-connecting-shaft 1× 1 · part
1.3 Pilot Valve diaphragm-pump-pilot-valve 1× 1 · part
1.4 O-Ring Set oring-set 1× 1 · part
2 Fluid Cap 3 parts diaphragm-pump-fluid-cap-assy 2× 2 4 assembly
2.1 Fluid Cap Casting diaphragm-pump-fluid-cap 1× 2 · part
2.2 Ball Valve Seat diaphragm-pump-valve-seat 2× 4 · part
2.3 O-Ring Set oring-set 1× 2 · part
3 Inlet Manifold diaphragm-pump-inlet-manifold 1× 1 · part
4 Outlet Manifold diaphragm-pump-outlet-manifold 1× 1 · part
5 Diaphragm Assembly 3 parts diaphragm-pump-diaphragm-assy 2× 2 3 assembly
5.1 Diaphragm Membrane diaphragm-pump-diaphragm 1× 2 · part
5.2 Outer Diaphragm Plate diaphragm-pump-outer-plate 1× 2 · part
5.3 Inner Diaphragm Plate diaphragm-pump-inner-plate 1× 2 · part
6 Ball Check Valve 2 parts diaphragm-pump-check-valve 4× 4 2 assembly
6.1 Check Ball diaphragm-pump-check-ball 1× 4 · part
6.2 Ball Cage diaphragm-pump-ball-cage 1× 4 · part
7 Air Valve Assembly 3 parts diaphragm-pump-air-valve-assy 1× 1 3 assembly
7.1 Air Valve Body diaphragm-pump-valve-body 1× 1 · part
7.2 Distribution Spool diaphragm-pump-spool 1× 1 · part
7.3 O-Ring Set oring-set 1× 1 · part
8 Exhaust Muffler diaphragm-pump-muffler 1× 1 · part
9 Pulsation Dampener 2 parts diaphragm-pump-pulsation-dampener 1× 1 2 assembly
9.1 Dampener Body diaphragm-pump-dampener-body 1× 1 · part
9.2 Diaphragm Membrane diaphragm-pump-diaphragm 1× 1 · part
10 Foot Mount diaphragm-pump-foot-mount 1× 1 · part
11 Stroke Controller 5 parts diaphragm-pump-stroke-controller 1× 1 5 assembly
11.1 Bare PCB pcb-bare 1× 1 · part
11.2 Microcontroller mcu 1× 1 · part
11.3 Stroke Sensor diaphragm-pump-stroke-sensor 1× 1 · part
11.4 Connector connector 1× 1 · part
11.5 Wire Bundle wire-bundle 1× 1 · part
12 O-Ring Set oring-set 1× 1 · part
13 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$50k. How estimates work
VendorHQSpecialtyMOQLead time
🇩🇰Grundfos
grundfos.com ↗
Bjerringbro, DK Pumps 200 units 6–12 wks
🇺🇸Xylem
xylem.com ↗
Washington, US Water technology 200 units 6–12 wks
🇺🇸Flowserve
flowserve.com ↗
Irving, US Pumps & valves 200 units 6–12 wks
🇩🇪KSB
ksb.com ↗
Frankenthal, DE Pumps & valves 200 units 6–12 wks
parker.com ↗ Cleveland, US Motion & fluid control 200 units 6–12 wks

286-word article