Diaphragm Pump
ProductOverview
An air-operated double-diaphragm pump moves fluid using compressed air instead of a rotating shaft, which lets it handle abrasive slurries, viscous liquids and shear-sensitive products that would damage or clog other pump types. Two diaphragms share a common shaft: as compressed air pushes one diaphragm out on its discharge stroke, the shaft pulls the opposite diaphragm in on its suction stroke, so the pump delivers flow on every stroke. It is seal-less and self-priming, runs dry without damage, and stalls safely against a closed discharge.
How it works
The heart of the pump is the Center Section, an air-motor body housing the connecting shaft and a pilot valve. The Air Valve Assembly spool alternately pressurizes one chamber and exhausts the other; at the end of each stroke the pilot valve shifts the spool to reverse direction, and spent air leaves through the Exhaust Muffler. Each Diaphragm Assembly separates air from fluid and is clamped to the shaft between inner and outer plates.
On the wet end, the two Fluid Cap chambers bolt over the diaphragms to form the pumping cavities. Four Ball Check Valve ball checks, two per chamber, control direction: a chamber on its suction stroke draws fluid through its lower check while its upper check holds, then reverses on the discharge stroke. The Inlet Manifold feeds both lower checks and the Outlet Manifold collects from both upper checks. A Pulsation Dampener smooths the inherently pulsing discharge, and the pump sits on a Foot Mount. An optional Stroke Controller counts strokes for batching and run-dry detection.
Diaphragm Pump parts and their functions
13 top-level parts · 42 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Center Section 4 parts | 1× | Air motor body |
| 2 | Fluid Cap 3 parts | 2× | Left and right wet chambers |
| 3 | Inlet Manifold | 1× | Common suction manifold |
| 4 | Outlet Manifold | 1× | Common discharge manifold |
| 5 | Diaphragm Assembly 3 parts | 2× | Reciprocating diaphragms |
| 6 | Ball Check Valve 2 parts | 4× | Two per chamber, suction and discharge |
| 7 | Air Valve Assembly 3 parts | 1× | Spool air distribution valve |
| 8 | Exhaust Muffler | 1× | Exhaust silencer |
| 9 | Pulsation Dampener 2 parts | 1× | Discharge surge dampener |
| 10 | Foot Mount | 1× | Base / mounting feet |
| 11 | Stroke Controller 5 parts | 1× | Optional cycle monitor |
| 12 | O-Ring Set | 1× | Manifold and chamber seals |
| 13 | Fastener Set | 1× | Clamp bands and through-bolts |
3D model
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Build & assembly graph
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Bill of materials for Diaphragm Pump
13 top-level lines · 35 rows shown · 42 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Center Section 4 parts | diaphragm-pump-center-section | 1× | 1 | 4 | assembly |
| 1.1 | Center Body Casting | diaphragm-pump-center-body | 1× | 1 | · | part |
| 1.2 | Connecting Shaft | diaphragm-pump-connecting-shaft | 1× | 1 | · | part |
| 1.3 | Pilot Valve | diaphragm-pump-pilot-valve | 1× | 1 | · | part |
| 1.4 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 2 | Fluid Cap 3 parts | diaphragm-pump-fluid-cap-assy | 2× | 2 | 4 | assembly |
| 2.1 | Fluid Cap Casting | diaphragm-pump-fluid-cap | 1× | 2 | · | part |
| 2.2 | Ball Valve Seat | diaphragm-pump-valve-seat | 2× | 4 | · | part |
| 2.3 | O-Ring Set | oring-set | 1× | 2 | · | part |
| 3 | Inlet Manifold | diaphragm-pump-inlet-manifold | 1× | 1 | · | part |
| 4 | Outlet Manifold | diaphragm-pump-outlet-manifold | 1× | 1 | · | part |
| 5 | Diaphragm Assembly 3 parts | diaphragm-pump-diaphragm-assy | 2× | 2 | 3 | assembly |
| 5.1 | Diaphragm Membrane | diaphragm-pump-diaphragm | 1× | 2 | · | part |
| 5.2 | Outer Diaphragm Plate | diaphragm-pump-outer-plate | 1× | 2 | · | part |
| 5.3 | Inner Diaphragm Plate | diaphragm-pump-inner-plate | 1× | 2 | · | part |
| 6 | Ball Check Valve 2 parts | diaphragm-pump-check-valve | 4× | 4 | 2 | assembly |
| 6.1 | Check Ball | diaphragm-pump-check-ball | 1× | 4 | · | part |
| 6.2 | Ball Cage | diaphragm-pump-ball-cage | 1× | 4 | · | part |
| 7 | Air Valve Assembly 3 parts | diaphragm-pump-air-valve-assy | 1× | 1 | 3 | assembly |
| 7.1 | Air Valve Body | diaphragm-pump-valve-body | 1× | 1 | · | part |
| 7.2 | Distribution Spool | diaphragm-pump-spool | 1× | 1 | · | part |
| 7.3 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 8 | Exhaust Muffler | diaphragm-pump-muffler | 1× | 1 | · | part |
| 9 | Pulsation Dampener 2 parts | diaphragm-pump-pulsation-dampener | 1× | 1 | 2 | assembly |
| 9.1 | Dampener Body | diaphragm-pump-dampener-body | 1× | 1 | · | part |
| 9.2 | Diaphragm Membrane | diaphragm-pump-diaphragm | 1× | 1 | · | part |
| 10 | Foot Mount | diaphragm-pump-foot-mount | 1× | 1 | · | part |
| 11 | Stroke Controller 5 parts | diaphragm-pump-stroke-controller | 1× | 1 | 5 | assembly |
| 11.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 11.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 11.3 | Stroke Sensor | diaphragm-pump-stroke-sensor | 1× | 1 | · | part |
| 11.4 | Connector | connector | 1× | 1 | · | part |
| 11.5 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 12 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 13 | Fastener Set | fastener-set | 1× | 1 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$50k. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇩🇰Grundfos
grundfos.com ↗
|
Bjerringbro, DK | Pumps | 200 units | 6–12 wks |
|
🇺🇸Xylem
xylem.com ↗
|
Washington, US | Water technology | 200 units | 6–12 wks |
| flowserve.com ↗ | Irving, US | Pumps & valves | 200 units | 6–12 wks |
|
🇩🇪KSB
ksb.com ↗
|
Frankenthal, DE | Pumps & valves | 200 units | 6–12 wks |
| parker.com ↗ | Cleveland, US | Motion & fluid control | 200 units | 6–12 wks |
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