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Air Compressor

Product

Overview

This package is an oil-injected rotary screw air compressor, the workhorse of industrial compressed-air supply. A pair of meshing helical rotors continuously draws in and compresses atmospheric air, delivering a smooth, pulsation-free flow rather than the cyclic output of a piston machine. Oil injected into the compression chamber seals the rotor clearances, removes the heat of compression, and lubricates the bearings. The complete unit mounts inside an acoustic canopy with its motor, cooling, oil separation and controls integrated as a turnkey skid.

How it works

Ambient air enters through the Air Intake Assembly, where a filter and unloader valve regulate flow on demand. It passes into the Airend (Compression Element), the heart of the machine, where the male and female rotors mesh and progressively reduce the trapped volume to raise pressure. The Drive Motor turns the airend through a direct Drive Coupling, avoiding belt losses and maintenance.

Compressed air leaves the airend carrying entrained oil. The Oil System circulates lubricant through a thermostatic valve, cooler and filter, while the Aftercooler & Moisture Separator section uses an aftercooler and separator to strip oil mist from the air and drop its temperature close to ambient before it reaches the plant. A Minimum Pressure / Check Valve holds receiver pressure during start-up and prevents reverse flow at shutdown.

Heat is rejected by the Cooling Fan Assembly, which draws cooling air across the oil and air coolers. The Controller manages load/unload cycling, monitors discharge temperature and pressure, and protects the airend from over-temperature trips. Power distribution, the starter and motor protection live in the Electrical Panel section. Everything is wrapped in the Canopy / Enclosure, whose acoustic lining keeps operating noise low enough for installation on the shop floor without a dedicated compressor room.

Air Compressor parts and their functions

11 top-level parts · 97 parts in total · full bill of materials below
Air Compressor parts diagram: 1 airend (compression element), 2 drive motor, 3 drive coupling, 4 air intake assembly, 5 oil system, 6 aftercooler & moisture separator, 7 minimum pressure / check valve, 8 cooling fan assembly, 9 controller, 10 electrical panel, 11 canopy / enclosure. 97 parts in 11 top-level items.
Air Compressor parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Airend (Compression Element) 7 parts 1× Compression element
2 Drive Motor 4 parts 1× TEFC induction motor driving the airend.
3 Drive Coupling 2 parts 1× Motor-to-airend drive
4 Air Intake Assembly 2 parts 1×
5 Oil System 6 parts 1× Separates, cools, filters and meters the injection oil.
6 Aftercooler & Moisture Separator 2 parts 1× Aftercooler + separator
7 Minimum Pressure / Check Valve 2 parts 1× Holds line pressure above the separation minimum and blocks backflow.
8 Cooling Fan Assembly 3 parts 1× Draws ambient air across the oil cooler and aftercooler.
9 Controller 6 parts 1× Microcontroller-based load/unload and protection controller.
10 Electrical Panel 6 parts 1×
11 Canopy / Enclosure 3 parts 1×

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Build & assembly graph

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Bill of materials for Air Compressor

11 top-level lines · 65 rows shown · 97 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Airend (Compression Element) 7 parts air-compressor-airend 1× 1 12 assembly
1.1 Airend Housing air-compressor-airend-housing 1× 1 · part
1.2 Male Rotor air-compressor-male-rotor 1× 1 · part
1.3 Female Rotor air-compressor-female-rotor 1× 1 · part
1.4 Ball Bearing ball-bearing 4× 4 · part
1.5 Thrust Bearing air-compressor-thrust-bearing 2× 2 · part
1.6 Oil Seal oil-seal 2× 2 · part
1.7 O-Ring Set oring-set 1× 1 · part
2 Drive Motor 4 parts air-compressor-drive-motor 1× 1 25 assembly
2.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1× 1 · part
2.1.2 Copper Winding copper-winding 1× 1 · part
2.1.3 Slot Insulation stator-insulation 1× 1 · part
2.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1× 1 · part
2.2.2 Rotor Core rotor-core 1× 1 · part
2.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
2.2.4 Ball Bearing ball-bearing 1× 1 · part
2.3 Motor Housing motor-housing 1× 1 · part
2.4 Ball Bearing ball-bearing 2× 2 · part
3 Drive Coupling 2 parts air-compressor-coupling 1× 1 3 assembly
3.1 Coupling Hub air-compressor-coupling-hub 2× 2 · part
3.2 Flexible Coupling Element air-compressor-coupling-element 1× 1 · part
4 Air Intake Assembly 2 parts air-compressor-intake 1× 1 3 assembly
4.1 Air Intake Filter air-compressor-air-filter 1× 1 · part
4.2 Inlet / Unloader Valve 2 parts air-compressor-inlet-valve 1× 1 2 assembly
4.2.1 Valve Piston air-compressor-valve-piston 1× 1 · part
4.2.2 O-Ring Set oring-set 1× 1 · part
5 Oil System 6 parts air-compressor-oil-system 1× 1 10 assembly
5.1 Oil Separator Tank 2 parts air-compressor-oil-separator 1× 1 2 assembly
5.1.1 Separator Element air-compressor-separator-element 1× 1 · part
5.1.2 O-Ring Set oring-set 1× 1 · part
5.2 Oil Cooler air-compressor-oil-cooler 1× 1 · part
5.3 Thermostatic Valve air-compressor-thermostatic-valve 1× 1 · part
5.4 Oil Filter air-compressor-oil-filter 1× 1 · part
5.5 Oil Hose air-compressor-oil-hose 4× 4 · part
5.6 Compressor Oil air-compressor-compressor-oil 1× 1 · part
6 Aftercooler & Moisture Separator 2 parts air-compressor-air-cooling 1× 1 2 assembly
6.1 Air Aftercooler air-compressor-aftercooler 1× 1 · part
6.2 Moisture Separator air-compressor-moisture-separator 1× 1 · part
7 Minimum Pressure / Check Valve 2 parts air-compressor-min-pressure-valve 1× 1 2 assembly
7.1 Check Poppet & Spring air-compressor-mpv-poppet 1× 1 · part
7.2 O-Ring Set oring-set 1× 1 · part
8 Cooling Fan Assembly 3 parts air-compressor-cooling-fan 1× 1 4 assembly
8.1 Fan Impeller air-compressor-fan-blade 1× 1 · part
8.2 Fan Motor air-compressor-fan-motor 1× 1 · part
8.3 Ball Bearing ball-bearing 2× 2 · part
9 Controller 6 parts air-compressor-controller 1× 1 10 assembly
9.1 Bare PCB pcb-bare 1× 1 · part
9.2 Microcontroller mcu 1× 1 · part
9.3 Operator Display air-compressor-display 1× 1 · part
9.4 Pressure Transducer air-compressor-pressure-transducer 1× 1 · part
9.5 Temperature Sensor air-compressor-temp-sensor 2× 2 · part
9.6 Relay relay 4× 4 · part
10 Electrical Panel 6 parts air-compressor-electrical 1× 1 19 assembly
10.1 Motor Starter air-compressor-starter 1× 1 · part
10.2 Contactor air-compressor-contactor 3× 3 · part
10.3 Circuit Breaker air-compressor-circuit-breaker 1× 1 · part
10.4 Pressure Switch pressure-switch 1× 1 · part
10.5 Wire Bundle wire-bundle 1× 1 · part
10.6 Connector connector 12× 12 · part
11 Canopy / Enclosure 3 parts air-compressor-canopy 1× 1 7 assembly
11.1 Canopy Panel air-compressor-canopy-panel 5× 5 · part
11.2 Base Frame / Skid air-compressor-base-frame 1× 1 · part
11.3 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$50k. How estimates work
VendorHQSpecialtyMOQLead time
🇩🇰Grundfos
grundfos.com ↗
Bjerringbro, DK Pumps 200 units 6–12 wks
🇺🇸Xylem
xylem.com ↗
Washington, US Water technology 200 units 6–12 wks
🇺🇸Flowserve
flowserve.com ↗
Irving, US Pumps & valves 200 units 6–12 wks
🇩🇪KSB
ksb.com ↗
Frankenthal, DE Pumps & valves 200 units 6–12 wks
parker.com ↗ Cleveland, US Motion & fluid control 200 units 6–12 wks

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