BOMwiki the bill-of-materials encyclopedia

Progressive Cavity Pump Product

Overview

A progressive cavity pump moves fluid with a single steel helix turning inside a rubber double-helix, a geometry credited to René Moineau. The Helical Rotor and the Elastomer Stator together form a chain of sealed cavities; because the rotor has one fewer lead than the stator, those cavities do not rotate but instead march steadily from suction to discharge as the rotor turns. Each cavity carries the same volume, so the pump delivers a smooth, nearly pulseless flow that is almost independent of pressure — ideal for thick, shear-sensitive, or solids-laden fluids that defeat centrifugal pumps.

Fluid enters through the Suction Housing. Torque reaches the rotor through the Connecting Rod, whose universal joints let the rotor follow its eccentric orbit while the Drive Shaft Assembly keeps the shaft sealed and supported. A Drive Motor and Reduction Gearbox set the low speed the pump runs at, and the Bed Plate holds everything in alignment.

How it works

The single-lead Helical Rotor does not spin on a fixed axis; it rolls and orbits inside the two-lead Stator Elastomer, its centerline tracing a small circle. That orbiting motion is why a rigid shaft cannot drive it directly. Instead the Connecting Rod carries torque through two Universal Joint joints — one at the drive end, one at the rotor — each protected by a grease-filled Joint Boot. The rod lets the rotor wander eccentrically while the drive shaft stays on a fixed centerline.

The Elastomer Stator is the heart of the pump and its main wear part. Its bonded elastomer is sized for a slight interference fit against the rotor, so each cavity is positively sealed; this is what lets the pump build high pressure and self-prime. The elastomer is matched to the fluid — nitrile for oils, EPDM for chemicals, FKM for aggressive media — and it sets the temperature and abrasion limits.

Output rises directly with rotor speed, so flow is set by the Reduction Gearbox ratio and the motor speed rather than by throttling. Running the pump dry burns the stator quickly because the fluid is its only lubricant, so these pumps are protected against dry running and are valued for metering and for transferring sludge, paste, and viscous product gently.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

9 top-level lines · 35 rows shown · 52 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Helical Rotor pcp-rotor 1 part
2 Elastomer Stator 2 parts pcp-stator 1 2 assembly
2.1 Stator Tube pcp-stator-tube 1 part
2.2 Stator Elastomer pcp-stator-elastomer 1 part
3 Suction Housing pcp-suction-housing 1 part
4 Connecting Rod 3 parts pcp-connecting-rod 1 5 assembly
4.1 Coupling Rod pcp-rod 1 part
4.2 Universal Joint pcp-universal-joint 2 part
4.3 Joint Boot pcp-joint-boot 2 part
5 Drive Shaft Assembly 5 parts pcp-drive-train 1 6 assembly
5.1 Drive Shaft pcp-drive-shaft 1 part
5.2 Bearing Housing pcp-bearing-housing 1 part
5.3 Ball Bearing ball-bearing 2 part
5.4 Oil Seal oil-seal 1 part
5.5 O-Ring Set oring-set 1 part
6 Drive Motor 5 parts pcp-drive-motor 1 26 assembly
6.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
6.1.1 Stator Core (laminations) stator-core 1 part
6.1.2 Copper Winding copper-winding 1 part
6.1.3 Slot Insulation stator-insulation 1 part
6.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
6.2.1 Rotor Shaft rotor-shaft 1 part
6.2.2 Rotor Core rotor-core 1 part
6.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
6.2.4 Ball Bearing ball-bearing 1 part
6.3 Copper Winding copper-winding 1 part
6.4 Motor Housing motor-housing 1 part
6.5 Ball Bearing ball-bearing 2 part
7 Reduction Gearbox 4 parts pcp-gearbox 1 9 assembly
7.1 Gearbox Housing gearbox-housing 1 part
7.2 Helical Gear Pair gear-pair 2 part
7.3 Ball Bearing ball-bearing 4 part
7.4 Oil Seal oil-seal 2 part
8 Bed Plate pcp-base 1 part
9 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$50k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇩🇰Grundfos
grundfos.com ↗
Bjerringbro, DK Pumps 200 units 6–12 wks
🇺🇸Xylem
xylem.com ↗
Washington, US Water technology 200 units 6–12 wks
🇺🇸Flowserve
flowserve.com ↗
Irving, US Pumps & valves 200 units 6–12 wks
🇩🇪KSB
ksb.com ↗
Frankenthal, DE Pumps & valves 200 units 6–12 wks
parker.com ↗ Cleveland, US Motion & fluid control 200 units 6–12 wks

380-word article