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Wi-Fi Router

Product

Overview

A Wi-Fi router is the gateway between a home or small-office network and the internet, bridging wired and wireless clients onto a single network. This unit is a tri-band Wi-Fi 6E mesh node: it serves the 2.4, 5 and 6 GHz bands simultaneously and can join other nodes to blanket a large space with one seamless network.

The molded Housing vents the electronics and frames the status indicators. Inside, the Mainboard integrates the network processor, three radios, the wired switch and the PHYs on one board. RF energy reaches the air through the Antenna Array, six dual-band elements fed by coaxial pigtails. Wired devices connect through the Ethernet Port Bank, and a Power Input assembly takes DC from an external adapter. A USB 3.0 Port supports attached storage, and an optional Cooling Fan cools the SoC under sustained load.

How it works

The router runs three radios at once. Each band carries its own traffic, so a phone on 6 GHz and a laptop on 5 GHz don't compete, and the lightly used 6 GHz band, exclusive to Wi-Fi 6E, gives clean, wide 160 MHz channels for high throughput. Wi-Fi 6 techniques layered on top, OFDMA and MU-MIMO, let the radio serve many clients in the same airtime by splitting channels into sub-carriers and steering separate spatial streams to different devices. On the wired side, an integrated switch links the 2.5GbE WAN uplink to four gigabit LAN ports. The network SoC runs the routing, NAT and firewall stack that translates between the private LAN and the public internet, assigns addresses by DHCP, and, in mesh mode, coordinates with sibling nodes, handing clients between nodes and reserving a band or wired link as backhaul between them.

Wi-Fi Router parts and their functions

9 top-level parts · 604 parts in total · full bill of materials below
Wi-Fi Router parts diagram: 1 housing, 2 mainboard, 3 antenna array, 4 ethernet port bank, 5 USB 3.0 port, 6 power input, 7 cooling fan, 8 rubber foot, 9 fastener set. 604 parts in 9 top-level items.
Wi-Fi Router parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Housing 6 parts 1× Molded plastic enclosure with vents and indicator window.
2 Mainboard 13 parts 1× Network SoC, tri-band radios, switch and PHY on one PCB.
3 Antenna Array 3 parts 1× Six dual-band antenna elements with RF feed cables.
4 Ethernet Port Bank 2 parts 1× One WAN plus four LAN RJ45 jacks with integrated magnetics.
5 USB 3.0 Port 1×
6 Power Input 3 parts 1× DC barrel jack fed by an external adapter.
7 Cooling Fan 2 parts 1× Optional active cooling
8 Rubber Foot 4×
9 Fastener Set 1× Bolts, nuts, and washers.

3D model

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Build & assembly graph

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Bill of materials for Wi-Fi Router

9 top-level lines · 42 rows shown · 604 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing 6 parts wifi-router-housing 1× 1 10 assembly
1.1 Top Shell wifi-router-shell-top 1× 1 · part
1.2 Bottom Shell wifi-router-shell-bottom 1× 1 · part
1.3 Vent Grille wifi-router-vent-grille 2× 2 · part
1.4 LED Light Pipe wifi-router-light-pipe 1× 1 · part
1.5 Status LED wifi-router-status-led 3× 3 · part
1.6 Reset / WPS Button wifi-router-button 2× 2 · part
2 Mainboard 13 parts wifi-router-mainboard 1× 1 555 assembly
2.1 Bare PCB pcb-bare 1× 1 · part
2.2 Compute SoC Module soc-module 1× 1 · part
2.3 DDR4 SDRAM wifi-router-dram 1× 1 · part
2.4 NAND Flash wifi-router-nand-flash 1× 1 · part
2.5 Wi-Fi Radio Front-End Module 4 parts wifi-router-radio-fem 3× 3 43 assembly
2.5.1 Bare PCB pcb-bare 1× 3 · part
2.5.2 RF Power Amplifier wifi-router-rf-pa 1× 3 · part
2.5.3 RF Bandpass Filter wifi-router-rf-filter 1× 3 · part
2.5.4 SMD Passive (R/C/L) smd-passives 40× 120 · part
2.6 RF Power Amplifier wifi-router-rf-pa 6× 6 · part
2.7 RF Bandpass Filter wifi-router-rf-filter 6× 6 · part
2.8 2.5GbE Switch IC wifi-router-switch-ic 1× 1 · part
2.9 Ethernet PHY wifi-router-ethernet-phy 1× 1 · part
2.10 SMD Passive (R/C/L) smd-passives 400× 400 · part
2.11 Aluminum Heatsink wifi-router-heatsink 1× 1 · part
2.12 EMI Shield Can wifi-router-shield-can 4× 4 · part
2.13 Thermal Pad wifi-router-thermal-pad 3× 3 · part
3 Antenna Array 3 parts wifi-router-antenna-array 1× 1 18 assembly
3.1 Antenna Element wifi-router-antenna-element 6× 6 · part
3.2 RF Coaxial Cable wifi-router-rf-cable 6× 6 · part
3.3 Connector connector 6× 6 · part
4 Ethernet Port Bank 2 parts wifi-router-ethernet-bank 1× 1 10 assembly
4.1 RJ45 Jack wifi-router-rj45-jack 5× 5 · part
4.2 Ethernet Magnetics wifi-router-magnetics 5× 5 · part
5 USB 3.0 Port wifi-router-usb-port 1× 1 · part
6 Power Input 3 parts wifi-router-power-input 1× 1 3 assembly
6.1 DC Power Jack wifi-router-dc-jack 1× 1 · part
6.2 Connector connector 1× 1 · part
6.3 Power Supply power-supply 1× 1 · part
7 Cooling Fan 2 parts wifi-router-fan 1× 1 2 assembly
7.1 Blower Motor blower-motor 1× 1 · part
7.2 Fan Shroud wifi-router-fan-shroud 1× 1 · part
8 Rubber Foot wifi-router-foot 4× 4 · part
9 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $30–$50k. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Cisco
cisco.com ↗
San Jose, US Networking 500 units 8–14 wks
🇺🇸Juniper
juniper.net ↗
Sunnyvale, US Networking 500 units 8–14 wks
arista.com ↗ Santa Clara, US Networking 500 units 8–14 wks
🇫🇮Nokia
nokia.com ↗
Espoo, FI Telecom equipment 500 units 8–14 wks
🇨🇳Huawei
huawei.com ↗
Shenzhen, CN Networking & telecom 500 units 8–14 wks

309-word article