Intake Structure
AssemblyReservoir offtake that screens debris and accelerates flow into the conduit. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Intake Structure parts and their functions
7 top-level parts · 116 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Trash Rack 3 parts | 1× | Coarse debris screen |
| 2 | Trash Rack Rake 4 parts | 1× | Mechanical cleaning of the trash rack |
| 3 | Bellmouth Entry | 1× | Streamlined inlet that reduces head loss |
| 4 | Intake Gate 4 parts | 1× | Emergency closure at the reservoir |
| 5 | Gate Hoist 3 parts | 1× | Lifts the intake gate |
| 6 | Stop Log Set | 1× | Maintenance dewatering barrier |
| 7 | Embedded Steel Liner | 1× | Steel liner through the intake concrete |
3D model
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Bill of materials for Intake Structure
7 top-level lines · 30 rows shown · 116 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Trash Rack 3 parts | penstock-pipe-trash-rack | 1× | 1 | 62 | assembly |
| 1.1 | Trash Rack Bar | penstock-pipe-rack-bar | 60× | 60 | · | part |
| 1.2 | Trash Rack Frame | penstock-pipe-rack-frame | 1× | 1 | · | part |
| 1.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 2 | Trash Rack Rake 4 parts | penstock-pipe-rack-rake | 1× | 1 | 27 | assembly |
| 2.1 | Rake Arm | penstock-pipe-rake-arm | 1× | 1 | · | part |
| 2.2 | Rake Hoist | penstock-pipe-rake-hoist | 1× | 1 | · | part |
| 2.3 | Rake Trolley | penstock-pipe-rake-trolley | 1× | 1 | · | part |
| 2.4 | Servo Motor 4 parts | servo-motor | 1× | 1 | 24 | assembly |
| 2.4.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 2.4.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 2.4.3 | Encoder | encoder | 1× | 1 | · | part |
| 2.4.4 | Motor Housing | motor-housing | 1× | 1 | · | part |
| 3 | Bellmouth Entry | penstock-pipe-bellmouth-entry | 1× | 1 | · | part |
| 4 | Intake Gate 4 parts | penstock-pipe-intake-gate | 1× | 1 | 15 | assembly |
| 4.1 | Gate Leaf | penstock-pipe-gate-leaf | 1× | 1 | · | part |
| 4.2 | Gate Seal | penstock-pipe-gate-seal | 4× | 4 | · | part |
| 4.3 | Gate Roller | penstock-pipe-gate-roller | 8× | 8 | · | part |
| 4.4 | Gate Guide Rail | penstock-pipe-gate-guide | 2× | 2 | · | part |
| 5 | Gate Hoist 3 parts | penstock-pipe-gate-hoist | 1× | 1 | 9 | assembly |
| 5.1 | Hoist Cylinder | penstock-pipe-hoist-cylinder | 1× | 1 | · | part |
| 5.2 | Hydraulic Power Unit 5 parts | penstock-pipe-hydraulic-power-unit | 1× | 1 | 6 | assembly |
| 5.2.1 | Hydraulic Pump | penstock-pipe-hydraulic-pump | 1× | 1 | · | part |
| 5.2.2 | Oil Reservoir | penstock-pipe-oil-reservoir | 1× | 1 | · | part |
| 5.2.3 | Hydraulic Accumulator | penstock-pipe-accumulator | 1× | 1 | · | part |
| 5.2.4 | Control Valve Block | penstock-pipe-control-valve-block | 1× | 1 | · | part |
| 5.2.5 | Pressure Sensor | pressure-sensor | 2× | 2 | · | part |
| 5.3 | Hoist Wire Rope | penstock-pipe-hoist-rope | 2× | 2 | · | part |
| 6 | Stop Log Set | penstock-pipe-stop-log-set | 1× | 1 | · | part |
| 7 | Embedded Steel Liner | penstock-pipe-embedded-liner | 1× | 1 | · | part |
Where the intake structure is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| bharatforge.com ↗ | Pune, IN | Forgings & metal parts | 500 pcs | 6–10 wks |
| dicastal.com ↗ | Qinhuangdao, CN | Aluminium castings & wheels | 500 pcs | 6–10 wks |
| tataautocomp.com ↗ | Pune, IN | Auto components | 500 pcs | 6–10 wks |
|
🇸🇬Beyonics
beyonics.com ↗
|
Singapore | Precision metal & mfg | 500 pcs | 6–10 wks |
| sundaram-clayton.com ↗ | Chennai, IN | Die castings | 500 pcs | 6–10 wks |