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Wind Turbine

Product

Overview

A wind turbine converts the kinetic energy of moving air into electricity. This utility-scale, horizontal-axis machine drives a 3.0 MW generator from a three-bladed, 120 m rotor mounted atop a 90 m tower. The blades work as aerofoils: passing wind generates lift that turns the rotor, and a power-electronic converter conditions the variable-frequency generator output to feed a fixed-frequency grid. Active pitch and yaw control keep the rotor pointed into the wind and limit power in high winds.

Construction

The Tubular Steel Tower is a tapered tubular steel column that raises the rotor into the stronger, smoother wind aloft and houses the internal access ladder and cabling. It transfers all loads to the ground through the Foundation Anchor Cage, an embedded ring or pile cage cast into a reinforced-concrete base.

At the top sits the Wind Turbine Nacelle, the housing that carries the drivetrain, main shaft, bearings, optional gearbox, and the generator that produces electricity at 690 V. The nacelle yaws on the tower top to track wind direction.

Energy capture is the job of the Rotor, the hub and three pitch-controlled blades. Each blade can rotate about its long axis to set the angle of attack, regulating power and feathering to stop the machine in storms.

Operation is coordinated by the Turbine Controller, the turbine control and SCADA system that commands pitch, yaw, and the converter, and reports to the wind-farm operator. It acts on data from the Met Station, the nacelle-mounted anemometer and wind vane that measure wind speed and direction. Protecting the whole structure, the Lightning Protection System system routes strikes from blade-tip receptors down to earth, shielding the electronics inside.

Wind Turbine parts and their functions

8 top-level parts · 28,312 parts in total · full bill of materials below
Wind Turbine parts diagram: 1 tubular steel tower, 2 foundation anchor cage, 3 wind turbine nacelle, 4 rotor, 5 turbine controller, 6 met station, 7 lightning protection system, 8 structural bolt & stud. 28,312 parts in 8 top-level items.
Wind Turbine parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Tubular Steel Tower 6 parts 1× Three bolted steel sections with flanges, internal access ladder and power cabling.
2 Foundation Anchor Cage 3 parts 1× Embedded anchor-bolt cage tying the tower base flange to the concrete foundation.
3 Wind Turbine Nacelle 10 parts 1× Housing atop a wind tower holding the gearbox, generator and controls.
4 Rotor 4 parts 1× Three pitch-controlled blades bolted to the hub behind an aerodynamic spinner.
5 Turbine Controller 6 parts 1× Turbine control + SCADA
6 Met Station 2 parts 1× Anemometer + wind vane
7 Lightning Protection System 3 parts 1×
8 Structural Bolt & Stud 22000× High-strength structural bolts and studs across tower flanges, blade roots and the nacelle bedplate

3D model

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Build & assembly graph

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Bill of materials for Wind Turbine

8 top-level lines · 128 rows shown · 28,312 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Tubular Steel Tower 6 parts wind-turbine-tower 1× 1 23 assembly
1.1 Steel Tower Section wind-turbine-tower-section 3× 3 · part
1.2 Tower Flange Ring wind-turbine-tower-flange 4× 4 · part
1.3 Internal Ladder & Platforms wind-turbine-tower-ladder 1× 1 · part
1.4 MV Power Cable wind-turbine-power-cable 1× 1 · part
1.5 Connector connector 8× 8 · part
1.6 Fastener Set fastener-set 6× 6 · part
2 Foundation Anchor Cage 3 parts wind-turbine-foundation-anchor 1× 1 123 assembly
2.1 Anchor Bolt wind-turbine-anchor-bolt 120× 120 · part
2.2 Embedment Ring wind-turbine-embedment-ring 2× 2 · part
2.3 Base Flange wind-turbine-base-flange 1× 1 · part
3 Wind Turbine Nacelle 10 parts wind-turbine-nacelle 1× 1 287 product
3.1 Wind Turbine Main Shaft and Bearings 7 parts wind-turbine-nacelle-rotor-shaft 1× 1 12 assembly
3.1.1 Main Shaft wind-turbine-nacelle-main-shaft 1× 1 · part
3.1.2 Main Bearing wind-turbine-nacelle-main-bearing 2× 2 · part
3.1.3 Main Bearing Housing wind-turbine-nacelle-bearing-housing 2× 2 · part
3.1.4 Shrink Disc wind-turbine-nacelle-shrink-disc 1× 1 · part
3.1.5 Oil Seal oil-seal 4× 4 · part
3.1.6 Rotor Lock wind-turbine-nacelle-rotor-lock 1× 1 · part
3.1.7 Fastener Set fastener-set 1× 1 · part
3.2 Step-Up Gearbox 10 parts wind-turbine-nacelle-gearbox 1× 1 23 assembly
3.2.1 Gearbox Housing gearbox-housing 1× 1 · part
3.2.2 Planet Carrier wind-turbine-nacelle-planet-carrier 1× 1 · part
3.2.3 Ring Gear wind-turbine-nacelle-ring-gear 1× 1 · part
3.2.4 Helical Gear Pair gear-pair 5× 5 · part
3.2.5 High-Speed Shaft wind-turbine-nacelle-hs-shaft 1× 1 · part
3.2.6 Ball Bearing ball-bearing 8× 8 · part
3.2.7 Oil Seal oil-seal 3× 3 · part
3.2.8 O-Ring Set oring-set 1× 1 · part
3.2.9 Gearbox Oil Filter wind-turbine-nacelle-oil-filter 1× 1 · part
3.2.10 Fastener Set fastener-set 1× 1 · part
3.3 Doubly-Fed Induction Generator 8 parts wind-turbine-nacelle-generator 1× 1 30 assembly
3.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
3.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
3.3.3 Slip Ring Unit wind-turbine-nacelle-slip-ring 1× 1 · part
3.3.4 Ball Bearing ball-bearing 2× 2 · part
3.3.5 Speed Encoder wind-turbine-nacelle-encoder 1× 1 · part
3.3.6 Generator Cooling Fan wind-turbine-nacelle-generator-fan 1× 1 · part
3.3.7 Oil Seal oil-seal 2× 2 · part
3.3.8 Fastener Set fastener-set 1× 1 · part
3.4 Yaw System 6 parts wind-turbine-nacelle-yaw-system 1× 1 120 assembly
3.4.1 Yaw Bearing wind-turbine-nacelle-yaw-bearing 1× 1 · part
3.4.2 Yaw Drive wind-turbine-nacelle-yaw-drive 4× 4 · part
3.4.3 Servo Motor 4 parts + deeper › servo-motor 4× 4 24 assembly
3.4.4 Yaw Brake Caliper wind-turbine-nacelle-yaw-brake 6× 6 · part
3.4.5 Yaw Sliding Pad wind-turbine-nacelle-yaw-pad 12× 12 · part
3.4.6 Fastener Set fastener-set 1× 1 · part
3.5 Mechanical Brake System 6 parts wind-turbine-nacelle-brake-system 1× 1 17 assembly
3.5.1 Brake Disc wind-turbine-nacelle-brake-disc 1× 1 · part
3.5.2 Brake Caliper wind-turbine-nacelle-brake-caliper 2× 2 · part
3.5.3 Brake Pad wind-turbine-nacelle-brake-pad 4× 4 · part
3.5.4 Coil Spring coil-spring 8× 8 · part
3.5.5 Pressure Sensor pressure-sensor 1× 1 · part
3.5.6 Fastener Set fastener-set 1× 1 · part
3.6 Hydraulic Power Unit 6 parts wind-turbine-nacelle-hydraulic-unit 1× 1 7 assembly
3.6.1 Hydraulic Pump wind-turbine-nacelle-hyd-pump 1× 1 · part
3.6.2 Hydraulic Reservoir wind-turbine-nacelle-hyd-tank 1× 1 · part
3.6.3 Hydraulic Accumulator wind-turbine-nacelle-accumulator 1× 1 · part
3.6.4 Valve Block wind-turbine-nacelle-valve-block 1× 1 · part
3.6.5 Pressure Sensor pressure-sensor 2× 2 · part
3.6.6 O-Ring Set oring-set 1× 1 · part
3.7 Wind Turbine Lubrication and Cooling 8 parts wind-turbine-nacelle-cooling-system 1× 1 12 assembly
3.7.1 Lube Oil Pump wind-turbine-nacelle-oil-pump 1× 1 · part
3.7.2 Oil Cooler wind-turbine-nacelle-oil-cooler 1× 1 · part
3.7.3 Coolant Pump wind-turbine-nacelle-coolant-pump 1× 1 · part
3.7.4 Radiator wind-turbine-nacelle-radiator 1× 1 · part
3.7.5 Oil Heater wind-turbine-nacelle-oil-heater 1× 1 · part
3.7.6 Heating Element heating-element 2× 2 · part
3.7.7 Temperature Sensor wind-turbine-nacelle-temp-sensor 4× 4 · part
3.7.8 O-Ring Set oring-set 1× 1 · part
3.8 Bedplate and Cover 6 parts wind-turbine-nacelle-bedplate 1× 1 14 assembly
3.8.1 Mainframe Casting wind-turbine-nacelle-mainframe 1× 1 · part
3.8.2 Sheet Metal Panel sheet-panel 6× 6 · part
3.8.3 Service Hatch wind-turbine-nacelle-service-hatch 1× 1 · part
3.8.4 Service Walkway wind-turbine-nacelle-walkway 1× 1 · part
3.8.5 Vibration Mount wind-turbine-nacelle-vibration-mount 4× 4 · part
3.8.6 Fastener Set fastener-set 1× 1 · part
3.9 Electrical and Power Conversion 7 parts wind-turbine-nacelle-electrical 1× 1 26 assembly
3.9.1 Power Converter wind-turbine-nacelle-converter 1× 1 · part
3.9.2 Switchgear wind-turbine-nacelle-switchgear 1× 1 · part
3.9.3 Step-Up Transformer wind-turbine-nacelle-transformer 1× 1 · part
3.9.4 Power Supply power-supply 1× 1 · part
3.9.5 Wire Bundle wire-bundle 4× 4 · part
3.9.6 Connector connector 12× 12 · part
3.9.7 Relay relay 6× 6 · part
3.10 Wind Turbine Control and Condition Monitoring 9 parts wind-turbine-nacelle-control 1× 1 26 assembly
3.10.1 Turbine Controller wind-turbine-nacelle-controller 1× 1 · part
3.10.2 Microcontroller mcu 2× 2 · part
3.10.3 Bare PCB pcb-bare 3× 3 · part
3.10.4 SMD Passive (R/C/L) smd-passives 4× 4 · part
3.10.5 Anemometer wind-turbine-nacelle-anemometer 2× 2 · part
3.10.6 Wind Vane wind-turbine-nacelle-wind-vane 1× 1 · part
3.10.7 Vibration Sensor wind-turbine-nacelle-vibration-sensor 4× 4 · part
3.10.8 LCD Panel lcd-panel 1× 1 · part
3.10.9 Connector connector 8× 8 · part
4 Rotor 4 parts wind-turbine-rotor 1× 1 5,852 assembly
4.1 Wind Turbine Blade 7 parts wind-turbine-blade 3× 3 384 product
4.1.1 Shell Set 6 parts + deeper › wtb-shell-set 1× 3 9 assembly
4.1.2 Wind Turbine Blade Structural Spar 5 parts + deeper › wtb-structural-spar 1× 3 17 assembly
4.1.3 Wind Turbine Blade Root Joint 5 parts + deeper › wtb-root-joint 1× 3 203 assembly
4.1.4 Bond System 3 parts + deeper › wtb-bond-system 1× 3 6 assembly
4.1.5 Wind Turbine Blade Lightning Protection 4 parts + deeper › wtb-tip-system 1× 3 6 assembly
4.1.6 Wind Turbine Blade Surface Protection 5 parts + deeper › wtb-surface-system 1× 3 71 assembly
4.1.7 Sensor System 5 parts + deeper › wtb-sensor-system 1× 3 72 assembly
4.2 Cast Hub wind-turbine-hub 1× 1 · part
4.3 Spinner (Nose Cone) wind-turbine-spinner 1× 1 · part
4.4 Wind Turbine Pitch System 6 parts wind-turbine-pitch-system 3× 3 1,566 product
4.4.1 Wind Turbine Pitch Drive 6 parts + deeper › wps-pitch-drive 3× 9 38 assembly
4.4.2 Pitch Bearing 5 parts + deeper › wps-pitch-bearing 3× 9 155 assembly
4.4.3 Backup Power 4 parts + deeper › wps-backup-power 3× 9 179 assembly
4.4.4 Wind Turbine Pitch Control System 6 parts + deeper › wps-control-system 1× 3 426 assembly
4.4.5 Slip Ring 5 parts + deeper › wps-slip-ring 1× 3 17 assembly
4.4.6 Hub Enclosure 5 parts + deeper › wps-hub-enclosure 1× 3 7 assembly
5 Turbine Controller 6 parts wind-turbine-controller 1× 1 19 assembly
5.1 Bare PCB pcb-bare 2× 2 · part
5.2 Compute SoC Module soc-module 1× 1 · part
5.3 Microcontroller mcu 2× 2 · part
5.4 SCADA Communications Module wind-turbine-scada-module 1× 1 · part
5.5 Relay relay 12× 12 · part
5.6 Wire Bundle wire-bundle 1× 1 · part
6 Met Station 2 parts wind-turbine-met-station 1× 1 2 assembly
6.1 Anemometer wind-turbine-anemometer 1× 1 · part
6.2 Wind Vane wind-turbine-wind-vane 1× 1 · part
7 Lightning Protection System 3 parts wind-turbine-lightning-protection 1× 1 6 assembly
7.1 Down Conductor wind-turbine-down-conductor 1× 1 · part
7.2 Surge Arrester wind-turbine-surge-arrester 4× 4 · part
7.3 Grounding Set wind-turbine-grounding-set 1× 1 · part
8 Structural Bolt & Stud wind-turbine-structural-bolt 22000× 22,000 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $100–$20M. How estimates work
VendorHQSpecialtyMOQLead time
🇩🇰Vestas
vestas.com ↗
Aarhus, DK Wind turbines 500 units 12–24 wks
🇺🇸First Solar
firstsolar.com ↗
Tempe, US PV modules 500 units 12–24 wks
🇨🇳LONGi
longi.com ↗
Xi'an, CN Solar wafers & modules 500 units 12–24 wks
enphase.com ↗ Fremont, US Microinverters & storage 500 units 12–24 wks
🇨🇳Sungrow
sungrowpower.com ↗
Hefei, CN Solar inverters & storage 500 units 12–24 wks

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