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PV Panel Recycling Machine Product

Overview

A PV panel recycling machine takes end-of-life solar modules — a laminated sandwich of glass, EVA encapsulant, silicon cells, copper ribbon and an aluminium frame — and separates them back into saleable material streams. With early-2000s solar installations now reaching end of life, recycling lines of this kind recover more than 90% of a module by mass.

Modules enter on the Conveyor System and are first stripped of hardware: the Frame Removal station uses a Sawing Unit and Gripper Arm to cut and pull the aluminium frame into the Frame Collection Bin, while the Junction Box Stripper removes the junction box and cabling.

How it works

The deframed laminate passes to the Glass Separator, where a Glass Breaker liberates the tempered front glass; a Vibrating Screen grades the cullet into the Glass Bin at better than 98% purity. The remaining polymer-cell laminate is fed by the Hopper Feeder into the Lamination Shredder, whose Rotary Mill — driven by the Mill Motor through a Screen Insert — reduces it to millimetre-scale flakes.

The Sorting System then splits the flake stream: eddy-current rotors throw out non-ferrous metal (copper ribbon, cell silver), and density separation parts silicon-rich fines from EVA and backsheet polymer. Throughout, the Air Filtration system holds dust below workplace limits, and the Control System sequences the stations and tracks throughput, with the Material Handling equipment moving the output fractions to bunkers.

Recovered aluminium and glass go straight back into smelting and float-glass feedstock; the metal-rich fines go to refiners for copper and silver recovery.

Build & assembly graph

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Bill of materials

8 top-level lines · 48 rows shown · 385 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Frame Removal 5 parts solar-pv-recycling-machine-frame-removal 1 6 assembly
1.1 Sawing Unit solar-pv-recycling-machine-sawing-unit 1 part
1.2 Gripper Arm solar-pv-recycling-machine-gripper-arm 2 part
1.3 Frame Collection Bin solar-pv-recycling-machine-frame-collection-bin 1 part
1.4 Junction Box Stripper solar-pv-recycling-machine-junction-box-stripper 1 part
1.5 Fastener Set fastener-set 1 part
2 Glass Separator 4 parts solar-pv-recycling-machine-glass-separator 1 4 assembly
2.1 Glass Breaker solar-pv-recycling-machine-glass-breaker 1 part
2.2 Vibrating Screen solar-pv-recycling-machine-vibrating-screen 1 part
2.3 Glass Bin solar-pv-recycling-machine-glass-bin 1 part
2.4 Fastener Set fastener-set 1 part
3 Lamination Shredder 5 parts solar-pv-recycling-machine-lamination-shredder 1 6 assembly
3.1 Rotary Mill solar-pv-recycling-machine-rotary-mill 2 part
3.2 Mill Motor solar-pv-recycling-machine-mill-motor 1 part
3.3 Screen Insert solar-pv-recycling-machine-screen-insert 1 part
3.4 Hopper Feeder solar-pv-recycling-machine-hopper-feeder 1 part
3.5 Fastener Set fastener-set 1 part
4 Sorting System 5 parts solar-pv-recycling-machine-sorting-system 1 9 assembly
4.1 Air Classifier solar-pv-recycling-machine-air-classifier 1 part
4.2 Classifier Fan solar-pv-recycling-machine-classifier-fan 1 part
4.3 Magnetic Separator solar-pv-recycling-machine-magnetic-separator 2 part
4.4 Eddy Current Separator solar-pv-recycling-machine-eddy-current-separator 1 part
4.5 Collection Bins solar-pv-recycling-machine-collection-bins 4 part
5 Conveyor System 5 parts solar-pv-recycling-machine-conveyor-system 1 312 assembly
5.1 Conveyor Motor solar-pv-recycling-machine-conveyor-motor 2 part
5.2 Conveyor Belt solar-pv-recycling-machine-conveyor-belt 300× 300 part
5.3 Conveyor Idler solar-pv-recycling-machine-conveyor-idler 8 part
5.4 Conveyor Frame solar-pv-recycling-machine-conveyor-frame 1 part
5.5 Fastener Set fastener-set 1 part
6 Air Filtration 5 parts solar-pv-recycling-machine-air-filtration 1 25 assembly
6.1 Dust Collector solar-pv-recycling-machine-dust-collector 1 part
6.2 Filter Bags solar-pv-recycling-machine-filter-bags 20× 20 part
6.3 Dust Motor solar-pv-recycling-machine-dust-motor 1 part
6.4 Dust Bin solar-pv-recycling-machine-dust-bin 1 part
6.5 Valves & Dampers solar-pv-recycling-machine-valves-dampers 2 part
7 Control System 6 parts solar-pv-recycling-machine-control-system 1 12 assembly
7.1 PLC solar-pv-recycling-machine-plc 1 part
7.2 Speed Sensor solar-pv-recycling-machine-speed-sensor 4 part
7.3 Level Sensor solar-pv-recycling-machine-level-sensor 3 part
7.4 Emergency Stop solar-pv-recycling-machine-emergency-stop 1 part
7.5 HMI Panel solar-pv-recycling-machine-hmi-panel 1 part
7.6 Relay relay 2 part
8 Material Handling 5 parts solar-pv-recycling-machine-material-handling 1 11 assembly
8.1 Input Hopper solar-pv-recycling-machine-input-hopper 1 part
8.2 Vibrating Feeder solar-pv-recycling-machine-vibrating-feeder 1 part
8.3 Output Chutes solar-pv-recycling-machine-output-chutes 4 part
8.4 Output Bins solar-pv-recycling-machine-output-bins 4 part
8.5 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $100–$20M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇩🇰Vestas
vestas.com ↗
Aarhus, DK Wind turbines 500 units 12–24 wks
🇺🇸First Solar
firstsolar.com ↗
Tempe, US PV modules 500 units 12–24 wks
🇨🇳LONGi
longi.com ↗
Xi'an, CN Solar wafers & modules 500 units 12–24 wks
enphase.com ↗ Fremont, US Microinverters & storage 500 units 12–24 wks
🇨🇳Sungrow
sungrowpower.com ↗
Hefei, CN Solar inverters & storage 500 units 12–24 wks

337-word article