BOMwiki the bill-of-materials encyclopedia
30,454,201 parts mapped · 193,225 items
Discussion History

Wind Turbine Blade Structural Spar

Assembly

The structural spar is the internal load-carrying framework of a wind turbine blade. Its spar caps run along opposite sides of the blade, while shear webs connect them across the hollow section. Together they provide a beam-like load path rather than relying on the aerodynamic shell alone. The NREL reference-turbine report describes blade structures with opposing spar caps and internal webs, but also shows that web number and placement change between reference designs. Reference blade structures.

The unidirectional laminate represents reinforcement aligned mainly along the blade span. That orientation is useful for longitudinal stiffness and strength. Glass and carbon reinforcement are alternative design choices, not interchangeable material labels. Gurit's pultrusion brochure describes both glass and carbon profiles and explains the importance of fiber alignment and prepared bonding surfaces. Reinforcement profiles.

The web core and bond flanges complete the modeled assembly. A web is a structural panel, while its flange is the interface transferring load into the adjacent laminate. Listing both helps distinguish panel manufacture from the bonded joints that integrate the spar into the blade.

This BOM describes one generic arrangement, not a certified laminate schedule. Cap thickness, fiber type, resin, web geometry, core material and adhesive details require the actual blade design. The listed quantities should not be used to estimate reinforcement mass or to assume that all blades use two identical webs.

Wind Turbine Blade Structural Spar parts and their functions

5 top-level parts · 17 parts in total · full bill of materials below
Wind Turbine Blade Structural Spar parts diagram: 1 spar cap, 2 shear web, 3 unidirectional laminate, 4 shear-web core, 5 bond flange. 17 parts in 5 top-level items.
Wind Turbine Blade Structural Spar parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Spar Cap 2× Suction- and pressure-side caps
2 Shear Web 3 parts 2× Forward and aft shear webs
3 Unidirectional Laminate 1× Unidirectional carbon/glass
4 Shear-Web Core 2× Shear-web sandwich core
5 Bond Flange 4× Web-to-cap bond flanges

3D model

No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials for Wind Turbine Blade Structural Spar

5 top-level lines · 8 rows shown · 17 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Spar Cap wtb-spar-cap 2× 2 · part
2 Shear Web 3 parts wtb-shear-web 2× 2 4 assembly
2.1 Shear-Web Core wtb-web-core 1× 2 · part
2.2 Glass Reinforcement Fabric wtb-glass-fabric 1× 2 · part
2.3 Bond Flange wtb-bond-flange 2× 4 · part
3 Unidirectional Laminate wtb-ud-laminate 1× 1 · part
4 Shear-Web Core wtb-web-core 2× 2 · part
5 Bond Flange wtb-bond-flange 4× 4 · part

Something wrong in this list? Report a problem with this BOM.

Where the wind turbine blade structural spar is used

2 products across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks

266-word article