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Electric Water Heater

Product

Overview

An electric storage water heater holds a reservoir of hot water ready for demand, reheating it as needed with immersed resistive elements. The heart of the unit is the Inner Tank Assembly, a steel vessel fused with a glass lining that resists corrosion from constant exposure to hot water. Surrounding it, the Outer Jacket & Insulation is an outer steel shell filled with rigid polyurethane foam that limits standby heat loss and keeps the surface cool to the touch.

How it works

Cold water enters near the bottom of the tank through a dip tube, while hot water is drawn from the top, exploiting thermal stratification so the hottest water is always delivered first. The Heating Element Set assembly carries upper and lower immersion elements that convert electricity directly to heat in the surrounding water. A two-element design heats the upper portion first for a fast initial supply, then switches to the lower element to bring the full tank to temperature.

The Thermostat & Cutoff Assembly assembly senses tank temperature and switches the elements through a snap-action contact, with a manually resettable high-limit cutoff that interrupts power if temperature runs away. Because the tank is sealed and water expands when heated, the T&P Relief Valve discharges if pressure or temperature exceeds safe limits.

Corrosion is held off by the Magnesium Anode Rod, a magnesium rod that gives up its own metal preferentially to protect the steel, it must be replaced periodically as it depletes. Power arrives through the Junction Box, and the Control Board Assembly board adds scheduling, leak detection, and remote monitoring. The Mounting Hardware hardware secures the unit on a stand or wall.

Electric Water Heater parts and their functions

9 top-level parts · 43 parts in total · full bill of materials below
Electric Water Heater parts diagram: 1 inner tank assembly, 2 outer jacket & insulation, 3 heating element set, 4 thermostat & cutoff assembly, 5 magnesium anode rod, 6 T&P relief valve, 7 control board assembly, 8 junction box, 9 mounting hardware. 43 parts in 9 top-level items.
Electric Water Heater parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Inner Tank Assembly 6 parts 1× Glass-lined inner tank + plumbing
2 Outer Jacket & Insulation 5 parts 1× Outer jacket + foam insulation
3 Heating Element Set 2 parts 1× Upper + lower elements
4 Thermostat & Cutoff Assembly 4 parts 1× Thermostats + high-limit cutoff
5 Magnesium Anode Rod 1× Sacrificial anode rod
6 T&P Relief Valve 3 parts 1× Temperature & pressure relief valve
7 Control Board Assembly 6 parts 1× Smart control board + display
8 Junction Box 4 parts 1× Power junction box + wiring
9 Mounting Hardware 3 parts 1× Legs / wall brackets

3D model

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Build & assembly graph

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Bill of materials for Electric Water Heater

9 top-level lines · 42 rows shown · 43 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Inner Tank Assembly 6 parts electric-water-heater-tank 1× 1 6 assembly
1.1 Glass-Lined Steel Tank Shell electric-water-heater-tank-shell 1× 1 · part
1.2 Cold-Water Dip Tube electric-water-heater-dip-tube 1× 1 · part
1.3 Cold Inlet Nipple electric-water-heater-cold-nipple 1× 1 · part
1.4 Hot Outlet Nipple electric-water-heater-hot-nipple 1× 1 · part
1.5 Drain Valve electric-water-heater-drain-valve 1× 1 · part
1.6 O-Ring Set oring-set 1× 1 · part
2 Outer Jacket & Insulation 5 parts electric-water-heater-jacket 1× 1 5 assembly
2.1 Outer Steel Jacket electric-water-heater-outer-shell 1× 1 · part
2.2 Polyurethane Foam Insulation electric-water-heater-foam-insulation 1× 1 · part
2.3 Top Cap electric-water-heater-top-cap 1× 1 · part
2.4 Bottom Pan electric-water-heater-bottom-pan 1× 1 · part
2.5 Fastener Set fastener-set 1× 1 · part
3 Heating Element Set 2 parts electric-water-heater-heating 1× 1 4 assembly
3.1 Heating Element heating-element 2× 2 · part
3.2 Element Gasket electric-water-heater-element-gasket 2× 2 · part
4 Thermostat & Cutoff Assembly 4 parts electric-water-heater-thermostat 1× 1 4 assembly
4.1 Upper Thermostat electric-water-heater-upper-thermostat 1× 1 · part
4.2 Lower Thermostat electric-water-heater-lower-thermostat 1× 1 · part
4.3 High-Limit Cutoff (ECO) electric-water-heater-high-limit 1× 1 · part
4.4 Thermostat Mounting Bracket electric-water-heater-thermostat-bracket 1× 1 · part
5 Magnesium Anode Rod electric-water-heater-anode 1× 1 · part
6 T&P Relief Valve 3 parts electric-water-heater-tpr-valve 1× 1 3 assembly
6.1 Pressure Switch pressure-switch 1× 1 · part
6.2 T&P Valve Body electric-water-heater-tpr-body 1× 1 · part
6.3 Discharge Tube electric-water-heater-discharge-tube 1× 1 · part
7 Control Board Assembly 6 parts electric-water-heater-control 1× 1 11 assembly
7.1 Bare PCB pcb-bare 1× 1 · part
7.2 Microcontroller mcu 1× 1 · part
7.3 Relay relay 2× 2 · part
7.4 LCD Panel lcd-panel 1× 1 · part
7.5 Tank Temperature Sensor electric-water-heater-temp-sensor 2× 2 · part
7.6 Connector connector 4× 4 · part
8 Junction Box 4 parts electric-water-heater-junction-box 1× 1 4 assembly
8.1 Junction Box Housing electric-water-heater-jbox-housing 1× 1 · part
8.2 Terminal Block electric-water-heater-terminal-block 1× 1 · part
8.3 Wire Bundle wire-bundle 1× 1 · part
8.4 Strain-Relief Gland electric-water-heater-strain-relief 1× 1 · part
9 Mounting Hardware 3 parts electric-water-heater-mount 1× 1 5 assembly
9.1 Stand Leg electric-water-heater-leg 3× 3 · part
9.2 Wall Mount Bracket electric-water-heater-wall-bracket 1× 1 · part
9.3 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $150–$3k. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Whirlpool
whirlpoolcorp.com ↗
Benton Harbor, US Home appliances 1,000 units 8–14 wks
bsh-group.com ↗ Munich, DE Appliances (Bosch, Siemens) 1,000 units 8–14 wks
🇸🇪Electrolux
electroluxgroup.com ↗
Stockholm, SE Home appliances 1,000 units 8–14 wks
lg.com ↗ Seoul, KR Appliances & electronics 1,000 units 8–14 wks
🇨🇳Haier
haier.com ↗
Qingdao, CN Home appliances 1,000 units 8–14 wks

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