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Main Body

Assembly

Handheld core housing the motor, cyclone separator, battery, control electronics and trigger. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Main Body parts and their functions

11 top-level parts · 81 parts in total · full bill of materials below
Main Body parts diagram: 1 high-speed brushless motor unit, 2 cyclone separator, 3 battery pack, 4 motor driver board, 5 trigger switch, 6 power / mode button, 7 LED display module, 8 handle, 9 pre-motor foam filter, 10 post-motor HEPA filter, 11 fastener set. 81 parts in 11 top-level items.
Main Body parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 High-Speed Brushless Motor Unit 8 parts 1× Compact ~100k-rpm BLDC motor turning a mixed-flow impeller to generate suction.
2 Cyclone Separator 4 parts 1× Two-stage cyclonic separator flinging dust and debris out of the airstream into the bin.
3 Battery Pack 5 parts 1× 7-series Li-ion pack with integrated protection electronics.
4 Motor Driver Board 6 parts 1× motor controller
5 Trigger Switch 1× Finger trigger that gates motor power while held.
6 Power / Mode Button 1× Membrane button cycling suction power modes.
7 LED Display Module 3 parts 1× Status display showing battery, mode and filter alerts.
8 Handle 1× Overmolded grip carrying the trigger and main airflow path.
9 Pre-Motor Foam Filter 1× foam pre-filter
10 Post-Motor HEPA Filter 1× HEPA exhaust
11 Fastener Set 1× body screws

3D model

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Build & assembly graph

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Bill of materials for Main Body

11 top-level lines · 44 rows shown · 81 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 High-Speed Brushless Motor Unit 8 parts vacuum-cleaner-motor-unit 1× 1 32 assembly
1.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
1.1.1 Stator Core (laminations) stator-core 1× 1 · part
1.1.2 Copper Winding copper-winding 1× 1 · part
1.1.3 Slot Insulation stator-insulation 1× 1 · part
1.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
1.2.1 Rotor Shaft rotor-shaft 1× 1 · part
1.2.2 Rotor Core rotor-core 1× 1 · part
1.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
1.2.4 Ball Bearing ball-bearing 1× 1 · part
1.3 Neodymium Magnet neodymium-magnet 2× 2 · part
1.4 Motor Housing motor-housing 1× 1 · part
1.5 Ball Bearing ball-bearing 2× 2 · part
1.6 Mixed-Flow Impeller vacuum-cleaner-impeller 1× 1 · part
1.7 Airflow Diffuser vacuum-cleaner-diffuser 1× 1 · part
1.8 Hall Sensor hall-sensor 3× 3 · part
2 Cyclone Separator 4 parts vacuum-cleaner-cyclone-separator 1× 1 17 assembly
2.1 Cyclone Cone vacuum-cleaner-cyclone-cone 14× 14 · part
2.2 Primary Shroud vacuum-cleaner-shroud 1× 1 · part
2.3 Dust Bin vacuum-cleaner-dust-bin 1× 1 · part
2.4 Bin Release Mechanism vacuum-cleaner-bin-release 1× 1 · part
3 Battery Pack 5 parts vacuum-cleaner-battery-pack 1× 1 11 assembly
3.1 Li-ion Cell, 18650 li-cell-18650 7× 7 · part
3.2 BMS Board bms-board 1× 1 · part
3.3 Pack Housing vacuum-cleaner-pack-housing 1× 1 · part
3.4 Connector connector 1× 1 · part
3.5 Battery Run Latch vacuum-cleaner-battery-trigger 1× 1 · part
4 Motor Driver Board 6 parts vacuum-cleaner-driver-board 1× 1 12 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Microcontroller mcu 1× 1 · part
4.3 Power MOSFET mosfet 6× 6 · part
4.4 Hall Sensor hall-sensor 1× 1 · part
4.5 Connector connector 2× 2 · part
4.6 Wire Bundle wire-bundle 1× 1 · part
5 Trigger Switch vacuum-cleaner-trigger-switch 1× 1 · part
6 Power / Mode Button vacuum-cleaner-power-button 1× 1 · part
7 LED Display Module 3 parts vacuum-cleaner-led-display 1× 1 3 assembly
7.1 LCD Panel lcd-panel 1× 1 · part
7.2 Bare PCB pcb-bare 1× 1 · part
7.3 Connector connector 1× 1 · part
8 Handle vacuum-cleaner-handle 1× 1 · part
9 Pre-Motor Foam Filter vacuum-cleaner-pre-motor-filter 1× 1 · part
10 Post-Motor HEPA Filter vacuum-cleaner-post-motor-filter 1× 1 · part
11 Fastener Set fastener-set 1× 1 · part

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Where the main body is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Bharat Forge
bharatforge.com ↗
Pune, IN Forgings & metal parts 500 pcs 6–10 wks
dicastal.com ↗ Qinhuangdao, CN Aluminium castings & wheels 500 pcs 6–10 wks
tataautocomp.com ↗ Pune, IN Auto components 500 pcs 6–10 wks
🇸🇬Beyonics
beyonics.com ↗
Singapore Precision metal & mfg 500 pcs 6–10 wks
sundaram-clayton.com ↗ Chennai, IN Die castings 500 pcs 6–10 wks