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Projector

Product

Overview

The projector is a laser-phosphor DLP home-theater display. Rather than a replaceable lamp, it uses a bank of blue laser diodes exciting a spinning phosphor wheel to generate white light, which a digital micromirror device modulates into a 4K image. The laser source keeps brightness stable across a 20,000-hour life and eliminates the warm-up and cool-down cycles of lamp projectors.

How it works

The Light Engine is the optical core. An array of blue Blue Laser Diode emitters illuminates the Phosphor Wheel, whose spinning disc converts part of the blue light to yellow; combined, these form white light. The beam passes through an integrator rod and fly-eye optics that homogenize it, then a Color Wheel sequences red, green, and blue segments in time with the imager.

That sequenced light reaches the DMD Imager Module, built around a DMD Chip. Each micromirror tilts thousands of times per second, reflecting light either into the projection path or away from it; the proportion of "on" time sets each pixel's brightness. Four-phase pixel shifting steps the micromirror image to deliver 4K resolution from the sub-4K panel. A TIR prism folds the illumination onto the chip, and a bonded copper heatsink carries away its heat.

Modulated light exits through the Projection Lens Assembly, a multi-group zoom lens with motorized focus, zoom, and lens shift for flexible installation. The Mainboard handles video processing, scaling, and HDMI/WiFi input, feeding timing to the imager, while the Laser Driver Board regulates constant current to the diode bank for dimming and HDR tone mapping. The Cooling System system of dual blowers, heat pipes, and a filtered intake keeps the laser bank and imager within their thermal limits.

Projector parts and their functions

13 top-level parts · 482 parts in total · full bill of materials below
Projector parts diagram: 1 housing assembly, 2 light engine, 3 DMD imager module, 4 projection lens assembly, 5 mainboard, 6 power supply, 7 laser driver board, 8 cooling system, 9 speaker, 10 IR, button & sensor board, 11 adjustable foot, 12 remote control, 13 fastener set. 482 parts in 13 top-level items.
Projector parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Housing Assembly 5 parts 1× Two-piece plastic shell with vents and lens bezel.
2 Light Engine 6 parts 1× Laser source, phosphor wheel, integrator and color optics.
3 DMD Imager Module 6 parts 1× DLP micromirror chip with driver board, heatsink and TIR prism.
4 Projection Lens Assembly 3 parts 1× Multi-group zoom lens with motorized focus, zoom and shift.
5 Mainboard 8 parts 1× Video processor SoC, scaler, and I/O.
6 Power Supply 1× AC-DC supply
7 Laser Driver Board 6 parts 1× Constant-current driver regulating the laser diode bank.
8 Cooling System 4 parts 1× Dual blowers, heat pipes, heatsinks and an air filter.
9 Speaker 2× built-in stereo
10 IR, Button & Sensor Board 7 parts 1× IR receiver, control keys, keystone and auto-focus sensors.
11 Adjustable Foot 4× adjustable feet
12 Remote Control 5 parts 1× IR handheld remote with rubber keypad.
13 Fastener Set 1× chassis screws

3D model

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Build & assembly graph

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Bill of materials for Projector

13 top-level lines · 69 rows shown · 482 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 5 parts projector-housing 1× 1 6 assembly
1.1 Top Shell projector-top-shell 1× 1 · part
1.2 Bottom Shell projector-bottom-shell 1× 1 · part
1.3 Vent Grille projector-vent-grille 2× 2 · part
1.4 Lens Bezel projector-lens-bezel 1× 1 · part
1.5 Fastener Set fastener-set 1× 1 · part
2 Light Engine 6 parts projector-light-engine 1× 1 76 assembly
2.1 Blue Laser Diode projector-laser-diode 24× 24 · part
2.2 Phosphor Wheel 3 parts projector-phosphor-wheel 1× 1 23 assembly
2.2.1 Phosphor Disc projector-phosphor-disc 1× 1 · part
2.2.2 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
2.2.3 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
2.3 Color Wheel 3 parts projector-color-wheel 1× 1 23 assembly
2.3.1 Color Filter Disc projector-color-disc 1× 1 · part
2.3.2 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
2.3.3 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
2.4 Light Integrator Rod projector-light-tunnel 1× 1 · part
2.5 Fly-Eye Lens Array projector-fly-eye-lens 2× 2 · part
2.6 Dichroic Mirror projector-dichroic-mirror 3× 3 · part
3 DMD Imager Module 6 parts projector-imager 1× 1 65 assembly
3.1 DMD Chip projector-dmd-chip 1× 1 · part
3.2 Bare PCB pcb-bare 1× 1 · part
3.3 Microcontroller mcu 1× 1 · part
3.4 SMD Passive (R/C/L) smd-passives 60× 60 · part
3.5 DMD Heatsink projector-dmd-heatsink 1× 1 · part
3.6 TIR Prism projector-tir-prism 1× 1 · part
4 Projection Lens Assembly 3 parts projector-lens-assembly 1× 1 9 assembly
4.1 Lens Element Group projector-lens-group 4× 4 · part
4.2 Lens Barrel projector-lens-barrel 1× 1 · part
4.3 Lens Stepper Motor projector-stepper-motor 4× 4 · part
5 Mainboard 8 parts projector-mainboard 1× 1 193 assembly
5.1 Bare PCB pcb-bare 1× 1 · part
5.2 Compute SoC Module soc-module 1× 1 · part
5.3 Microcontroller mcu 1× 1 · part
5.4 Video Scaler IC projector-scaler-ic 1× 1 · part
5.5 HDMI Port projector-hdmi-port 2× 2 · part
5.6 WiFi Module projector-wifi-module 1× 1 · part
5.7 Connector connector 6× 6 · part
5.8 SMD Passive (R/C/L) smd-passives 180× 180 · part
6 Power Supply power-supply 1× 1 · part
7 Laser Driver Board 6 parts projector-laser-driver 1× 1 81 assembly
7.1 Bare PCB pcb-bare 1× 1 · part
7.2 Microcontroller mcu 1× 1 · part
7.3 Power MOSFET mosfet 4× 4 · part
7.4 Power Inductor power-inductor 2× 2 · part
7.5 SMD Passive (R/C/L) smd-passives 70× 70 · part
7.6 Connector connector 3× 3 · part
8 Cooling System 4 parts projector-cooling 1× 1 8 assembly
8.1 Blower Motor blower-motor 2× 2 · part
8.2 Heat Pipe projector-heat-pipe 3× 3 · part
8.3 Finned Heatsink projector-heatsink 2× 2 · part
8.4 Air Filter projector-air-filter 1× 1 · part
9 Speaker speaker 2× 2 · part
10 IR, Button & Sensor Board 7 parts projector-ir-control 1× 1 31 assembly
10.1 Bare PCB pcb-bare 1× 1 · part
10.2 IR Receiver projector-ir-receiver 1× 1 · part
10.3 Tactile Button projector-button 6× 6 · part
10.4 Keystone Tilt Sensor projector-keystone-sensor 1× 1 · part
10.5 Auto-Focus Sensor projector-focus-sensor 1× 1 · part
10.6 SMD Passive (R/C/L) smd-passives 20× 20 · part
10.7 Connector connector 1× 1 · part
11 Adjustable Foot projector-foot 4× 4 · part
12 Remote Control 5 parts projector-remote 1× 1 5 assembly
12.1 Bare PCB pcb-bare 1× 1 · part
12.2 Microcontroller mcu 1× 1 · part
12.3 Rubber Keypad projector-remote-keypad 1× 1 · part
12.4 IR LED projector-ir-led 1× 1 · part
12.5 Remote Housing projector-remote-housing 1× 1 · part
13 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$3k. How estimates work
VendorHQSpecialtyMOQLead time
🇯🇵Epson
epson.com ↗
Suwa, JP Printers & projectors 1,000 units 8–12 wks
🇹🇼BenQ
benq.com ↗
Taipei, TW Displays & projectors 1,000 units 8–12 wks
🇹🇼Optoma
optoma.com ↗
New Taipei, TW Projectors 1,000 units 8–12 wks
🇯🇵Sony
sony.com ↗
Tokyo, JP Consumer electronics 1,000 units 8–12 wks
🇺🇸ViewSonic
viewsonic.com ↗
Brea, US Displays & projectors 1,000 units 8–12 wks

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