Projector
ProductOverview
The projector is a laser-phosphor DLP home-theater display. Rather than a replaceable lamp, it uses a bank of blue laser diodes exciting a spinning phosphor wheel to generate white light, which a digital micromirror device modulates into a 4K image. The laser source keeps brightness stable across a 20,000-hour life and eliminates the warm-up and cool-down cycles of lamp projectors.
How it works
The Light Engine is the optical core. An array of blue Blue Laser Diode emitters illuminates the Phosphor Wheel, whose spinning disc converts part of the blue light to yellow; combined, these form white light. The beam passes through an integrator rod and fly-eye optics that homogenize it, then a Color Wheel sequences red, green, and blue segments in time with the imager.
That sequenced light reaches the DMD Imager Module, built around a DMD Chip. Each micromirror tilts thousands of times per second, reflecting light either into the projection path or away from it; the proportion of "on" time sets each pixel's brightness. Four-phase pixel shifting steps the micromirror image to deliver 4K resolution from the sub-4K panel. A TIR prism folds the illumination onto the chip, and a bonded copper heatsink carries away its heat.
Modulated light exits through the Projection Lens Assembly, a multi-group zoom lens with motorized focus, zoom, and lens shift for flexible installation. The Mainboard handles video processing, scaling, and HDMI/WiFi input, feeding timing to the imager, while the Laser Driver Board regulates constant current to the diode bank for dimming and HDR tone mapping. The Cooling System system of dual blowers, heat pipes, and a filtered intake keeps the laser bank and imager within their thermal limits.
Projector parts and their functions
13 top-level parts · 482 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Housing Assembly 5 parts | 1× | Two-piece plastic shell with vents and lens bezel. |
| 2 | Light Engine 6 parts | 1× | Laser source, phosphor wheel, integrator and color optics. |
| 3 | DMD Imager Module 6 parts | 1× | DLP micromirror chip with driver board, heatsink and TIR prism. |
| 4 | Projection Lens Assembly 3 parts | 1× | Multi-group zoom lens with motorized focus, zoom and shift. |
| 5 | Mainboard 8 parts | 1× | Video processor SoC, scaler, and I/O. |
| 6 | Power Supply | 1× | AC-DC supply |
| 7 | Laser Driver Board 6 parts | 1× | Constant-current driver regulating the laser diode bank. |
| 8 | Cooling System 4 parts | 1× | Dual blowers, heat pipes, heatsinks and an air filter. |
| 9 | Speaker | 2× | built-in stereo |
| 10 | IR, Button & Sensor Board 7 parts | 1× | IR receiver, control keys, keystone and auto-focus sensors. |
| 11 | Adjustable Foot | 4× | adjustable feet |
| 12 | Remote Control 5 parts | 1× | IR handheld remote with rubber keypad. |
| 13 | Fastener Set | 1× | chassis screws |
3D model
No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials for Projector
13 top-level lines · 69 rows shown · 482 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Housing Assembly 5 parts | projector-housing | 1× | 1 | 6 | assembly |
| 1.1 | Top Shell | projector-top-shell | 1× | 1 | · | part |
| 1.2 | Bottom Shell | projector-bottom-shell | 1× | 1 | · | part |
| 1.3 | Vent Grille | projector-vent-grille | 2× | 2 | · | part |
| 1.4 | Lens Bezel | projector-lens-bezel | 1× | 1 | · | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 2 | Light Engine 6 parts | projector-light-engine | 1× | 1 | 76 | assembly |
| 2.1 | Blue Laser Diode | projector-laser-diode | 24× | 24 | · | part |
| 2.2 | Phosphor Wheel 3 parts | projector-phosphor-wheel | 1× | 1 | 23 | assembly |
| 2.2.1 | Phosphor Disc | projector-phosphor-disc | 1× | 1 | · | part |
| 2.2.2 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 2.2.3 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 2.3 | Color Wheel 3 parts | projector-color-wheel | 1× | 1 | 23 | assembly |
| 2.3.1 | Color Filter Disc | projector-color-disc | 1× | 1 | · | part |
| 2.3.2 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 2.3.3 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 2.4 | Light Integrator Rod | projector-light-tunnel | 1× | 1 | · | part |
| 2.5 | Fly-Eye Lens Array | projector-fly-eye-lens | 2× | 2 | · | part |
| 2.6 | Dichroic Mirror | projector-dichroic-mirror | 3× | 3 | · | part |
| 3 | DMD Imager Module 6 parts | projector-imager | 1× | 1 | 65 | assembly |
| 3.1 | DMD Chip | projector-dmd-chip | 1× | 1 | · | part |
| 3.2 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 3.3 | Microcontroller | mcu | 1× | 1 | · | part |
| 3.4 | SMD Passive (R/C/L) | smd-passives | 60× | 60 | · | part |
| 3.5 | DMD Heatsink | projector-dmd-heatsink | 1× | 1 | · | part |
| 3.6 | TIR Prism | projector-tir-prism | 1× | 1 | · | part |
| 4 | Projection Lens Assembly 3 parts | projector-lens-assembly | 1× | 1 | 9 | assembly |
| 4.1 | Lens Element Group | projector-lens-group | 4× | 4 | · | part |
| 4.2 | Lens Barrel | projector-lens-barrel | 1× | 1 | · | part |
| 4.3 | Lens Stepper Motor | projector-stepper-motor | 4× | 4 | · | part |
| 5 | Mainboard 8 parts | projector-mainboard | 1× | 1 | 193 | assembly |
| 5.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 5.2 | Compute SoC Module | soc-module | 1× | 1 | · | part |
| 5.3 | Microcontroller | mcu | 1× | 1 | · | part |
| 5.4 | Video Scaler IC | projector-scaler-ic | 1× | 1 | · | part |
| 5.5 | HDMI Port | projector-hdmi-port | 2× | 2 | · | part |
| 5.6 | WiFi Module | projector-wifi-module | 1× | 1 | · | part |
| 5.7 | Connector | connector | 6× | 6 | · | part |
| 5.8 | SMD Passive (R/C/L) | smd-passives | 180× | 180 | · | part |
| 6 | Power Supply | power-supply | 1× | 1 | · | part |
| 7 | Laser Driver Board 6 parts | projector-laser-driver | 1× | 1 | 81 | assembly |
| 7.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 7.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 7.3 | Power MOSFET | mosfet | 4× | 4 | · | part |
| 7.4 | Power Inductor | power-inductor | 2× | 2 | · | part |
| 7.5 | SMD Passive (R/C/L) | smd-passives | 70× | 70 | · | part |
| 7.6 | Connector | connector | 3× | 3 | · | part |
| 8 | Cooling System 4 parts | projector-cooling | 1× | 1 | 8 | assembly |
| 8.1 | Blower Motor | blower-motor | 2× | 2 | · | part |
| 8.2 | Heat Pipe | projector-heat-pipe | 3× | 3 | · | part |
| 8.3 | Finned Heatsink | projector-heatsink | 2× | 2 | · | part |
| 8.4 | Air Filter | projector-air-filter | 1× | 1 | · | part |
| 9 | Speaker | speaker | 2× | 2 | · | part |
| 10 | IR, Button & Sensor Board 7 parts | projector-ir-control | 1× | 1 | 31 | assembly |
| 10.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 10.2 | IR Receiver | projector-ir-receiver | 1× | 1 | · | part |
| 10.3 | Tactile Button | projector-button | 6× | 6 | · | part |
| 10.4 | Keystone Tilt Sensor | projector-keystone-sensor | 1× | 1 | · | part |
| 10.5 | Auto-Focus Sensor | projector-focus-sensor | 1× | 1 | · | part |
| 10.6 | SMD Passive (R/C/L) | smd-passives | 20× | 20 | · | part |
| 10.7 | Connector | connector | 1× | 1 | · | part |
| 11 | Adjustable Foot | projector-foot | 4× | 4 | · | part |
| 12 | Remote Control 5 parts | projector-remote | 1× | 1 | 5 | assembly |
| 12.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 12.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 12.3 | Rubber Keypad | projector-remote-keypad | 1× | 1 | · | part |
| 12.4 | IR LED | projector-ir-led | 1× | 1 | · | part |
| 12.5 | Remote Housing | projector-remote-housing | 1× | 1 | · | part |
| 13 | Fastener Set | fastener-set | 1× | 1 | · | part |
Something wrong in this list? Report a problem with this BOM.
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$3k. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇯🇵Epson
epson.com ↗
|
Suwa, JP | Printers & projectors | 1,000 units | 8–12 wks |
|
🇹🇼BenQ
benq.com ↗
|
Taipei, TW | Displays & projectors | 1,000 units | 8–12 wks |
|
🇹🇼Optoma
optoma.com ↗
|
New Taipei, TW | Projectors | 1,000 units | 8–12 wks |
|
🇯🇵Sony
sony.com ↗
|
Tokyo, JP | Consumer electronics | 1,000 units | 8–12 wks |
| viewsonic.com ↗ | Brea, US | Displays & projectors | 1,000 units | 8–12 wks |
294-word article