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Axle Counter System

Product

Overview

An axle counter system detects the presence of a train within a track section by counting axle passages at the section entrance and exit. When entry and exit counts are unequal, the system asserts "train in section" to the signalling system, preventing other trains from entering the same track block.

How it works

Two sensors are installed below the rail foot at each block boundary, one per rail. Each sensor is an inductive pickup coil tuned to the frequency at which a passing wheel generates eddy currents in the rail. When a wheel passes, the magnetic field changes, inducing a pulse in the coil.

The Axle Counter Evaluation Unit is a dual-channel safety processor receiving pulse streams. It counts each pulse and maintains the running count for the section. When entry count > exit count, the safety relay output energises, signalling the interlocking system.

Each Axle Detection Sensor is wired back to a junction box at the lineside, which houses surge protection and signal terminals.

Axle Counter System parts and their functions

6 top-level parts · 40 parts in total · full bill of materials below
Axle Counter System parts diagram: 1 axle detection sensor, 2 sensor mounting enclosure, 3 axle counter evaluation unit, 4 trackside junction box, 5 sensor cable harness, 6 power supply module. 40 parts in 6 top-level items.
Axle Counter System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Axle Detection Sensor 3 parts 2× Left and right rail sensors
2 Sensor Mounting Enclosure 3 parts 1× Rail-mounted enclosure
3 Axle Counter Evaluation Unit 3 parts 1× Central logic processor
4 Trackside Junction Box 4 parts 1× Trackside power and signal distribution
5 Sensor Cable Harness 2 parts 1× Sensor to evaluation wiring
6 Power Supply Module 2 parts 1× Regulated DC supply

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Build & assembly graph

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Bill of materials for Axle Counter System

6 top-level lines · 35 rows shown · 40 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Axle Detection Sensor 3 parts axle-counter-wheel-sensor 2× 2 5 assembly
1.1 Pickup Coil Assembly axle-counter-sensor-coil 1× 2 · part
1.2 Sensor Signal Conditioner 3 parts axle-counter-sensor-electronics 1× 2 3 assembly
1.2.1 Bare PCB pcb-bare 1× 2 · part
1.2.2 Microcontroller mcu 1× 2 · part
1.2.3 SMD Passive (R/C/L) smd-passives 1× 2 · part
1.3 Sealed Connector axle-counter-sensor-connector 1× 2 · part
2 Sensor Mounting Enclosure 3 parts axle-counter-sensor-housing 1× 1 3 assembly
2.1 Enclosure Body axle-counter-housing-body 1× 1 · part
2.2 Sheet Metal Panel sheet-panel 1× 1 · part
2.3 Fastener Set fastener-set 1× 1 · part
3 Axle Counter Evaluation Unit 3 parts axle-counter-evaluation-unit 1× 1 15 assembly
3.1 Evaluation Processor Board 4 parts axle-counter-eval-processor 1× 1 8 assembly
3.1.1 Bare PCB pcb-bare 1× 1 · part
3.1.2 Microcontroller mcu 2× 2 · part
3.1.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
3.1.4 Connector connector 4× 4 · part
3.2 Safety Relay Output 2 parts axle-counter-relay-output 1× 1 5 assembly
3.2.1 Relay relay 4× 4 · part
3.2.2 Fastener Set fastener-set 1× 1 · part
3.3 Display & Status Panel 2 parts axle-counter-display-panel 1× 1 2 assembly
3.3.1 LCD Panel lcd-panel 1× 1 · part
3.3.2 Fastener Set fastener-set 1× 1 · part
4 Trackside Junction Box 4 parts axle-counter-junction-box 1× 1 4 assembly
4.1 Junction Box Housing axle-counter-junction-housing 1× 1 · part
4.2 Surge & Lightning Protector 1 parts axle-counter-surge-suppressor 1× 1 1 assembly
4.2.1 Fastener Set fastener-set 1× 1 · part
4.3 Terminal Block Assembly axle-counter-terminal-strip 1× 1 · part
4.4 Fastener Set fastener-set 1× 1 · part
5 Sensor Cable Harness 2 parts axle-counter-cabling-system 1× 1 5 assembly
5.1 Wire Bundle wire-bundle 1× 1 · part
5.2 Connector connector 4× 4 · part
6 Power Supply Module 2 parts axle-counter-power-supply 1× 1 3 assembly
6.1 Power Supply power-supply 2× 2 · part
6.2 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $500k–$60M. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳CRRC
crrcgc.cc ↗
Beijing, CN Rolling stock & rail systems made to order 40–72 wks
🇫🇷Alstom
alstom.com ↗
Saint-Ouen, FR Rail rolling stock made to order 40–72 wks
mobility.siemens.com ↗ Munich, DE Rail systems made to order 40–72 wks
🇨🇭Stadler Rail
stadlerrail.com ↗
Bussnang, CH Rail rolling stock made to order 40–72 wks
🇺🇸Wabtec
wabteccorp.com ↗
Pittsburgh, US Rail equipment made to order 40–72 wks

179-word article