Axle Counter System
ProductOverview
An axle counter system detects the presence of a train within a track section by counting axle passages at the section entrance and exit. When entry and exit counts are unequal, the system asserts "train in section" to the signalling system, preventing other trains from entering the same track block.
How it works
Two sensors are installed below the rail foot at each block boundary, one per rail. Each sensor is an inductive pickup coil tuned to the frequency at which a passing wheel generates eddy currents in the rail. When a wheel passes, the magnetic field changes, inducing a pulse in the coil.
The Axle Counter Evaluation Unit is a dual-channel safety processor receiving pulse streams. It counts each pulse and maintains the running count for the section. When entry count > exit count, the safety relay output energises, signalling the interlocking system.
Each Axle Detection Sensor is wired back to a junction box at the lineside, which houses surge protection and signal terminals.
Axle Counter System parts and their functions
6 top-level parts · 40 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Axle Detection Sensor 3 parts | 2× | Left and right rail sensors |
| 2 | Sensor Mounting Enclosure 3 parts | 1× | Rail-mounted enclosure |
| 3 | Axle Counter Evaluation Unit 3 parts | 1× | Central logic processor |
| 4 | Trackside Junction Box 4 parts | 1× | Trackside power and signal distribution |
| 5 | Sensor Cable Harness 2 parts | 1× | Sensor to evaluation wiring |
| 6 | Power Supply Module 2 parts | 1× | Regulated DC supply |
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Build & assembly graph
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Bill of materials for Axle Counter System
6 top-level lines · 35 rows shown · 40 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Axle Detection Sensor 3 parts | axle-counter-wheel-sensor | 2× | 2 | 5 | assembly |
| 1.1 | Pickup Coil Assembly | axle-counter-sensor-coil | 1× | 2 | · | part |
| 1.2 | Sensor Signal Conditioner 3 parts | axle-counter-sensor-electronics | 1× | 2 | 3 | assembly |
| 1.2.1 | Bare PCB | pcb-bare | 1× | 2 | · | part |
| 1.2.2 | Microcontroller | mcu | 1× | 2 | · | part |
| 1.2.3 | SMD Passive (R/C/L) | smd-passives | 1× | 2 | · | part |
| 1.3 | Sealed Connector | axle-counter-sensor-connector | 1× | 2 | · | part |
| 2 | Sensor Mounting Enclosure 3 parts | axle-counter-sensor-housing | 1× | 1 | 3 | assembly |
| 2.1 | Enclosure Body | axle-counter-housing-body | 1× | 1 | · | part |
| 2.2 | Sheet Metal Panel | sheet-panel | 1× | 1 | · | part |
| 2.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 3 | Axle Counter Evaluation Unit 3 parts | axle-counter-evaluation-unit | 1× | 1 | 15 | assembly |
| 3.1 | Evaluation Processor Board 4 parts | axle-counter-eval-processor | 1× | 1 | 8 | assembly |
| 3.1.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 3.1.2 | Microcontroller | mcu | 2× | 2 | · | part |
| 3.1.3 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | · | part |
| 3.1.4 | Connector | connector | 4× | 4 | · | part |
| 3.2 | Safety Relay Output 2 parts | axle-counter-relay-output | 1× | 1 | 5 | assembly |
| 3.2.1 | Relay | relay | 4× | 4 | · | part |
| 3.2.2 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 3.3 | Display & Status Panel 2 parts | axle-counter-display-panel | 1× | 1 | 2 | assembly |
| 3.3.1 | LCD Panel | lcd-panel | 1× | 1 | · | part |
| 3.3.2 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 4 | Trackside Junction Box 4 parts | axle-counter-junction-box | 1× | 1 | 4 | assembly |
| 4.1 | Junction Box Housing | axle-counter-junction-housing | 1× | 1 | · | part |
| 4.2 | Surge & Lightning Protector 1 parts | axle-counter-surge-suppressor | 1× | 1 | 1 | assembly |
| 4.2.1 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 4.3 | Terminal Block Assembly | axle-counter-terminal-strip | 1× | 1 | · | part |
| 4.4 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 5 | Sensor Cable Harness 2 parts | axle-counter-cabling-system | 1× | 1 | 5 | assembly |
| 5.1 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 5.2 | Connector | connector | 4× | 4 | · | part |
| 6 | Power Supply Module 2 parts | axle-counter-power-supply | 1× | 1 | 3 | assembly |
| 6.1 | Power Supply | power-supply | 2× | 2 | · | part |
| 6.2 | Fastener Set | fastener-set | 1× | 1 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $500k–$60M. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇨🇳CRRC
crrcgc.cc ↗
|
Beijing, CN | Rolling stock & rail systems | made to order | 40–72 wks |
|
🇫🇷Alstom
alstom.com ↗
|
Saint-Ouen, FR | Rail rolling stock | made to order | 40–72 wks |
| mobility.siemens.com ↗ | Munich, DE | Rail systems | made to order | 40–72 wks |
| stadlerrail.com ↗ | Bussnang, CH | Rail rolling stock | made to order | 40–72 wks |
|
🇺🇸Wabtec
wabteccorp.com ↗
|
Pittsburgh, US | Rail equipment | made to order | 40–72 wks |
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