Light Rail Vehicle Product
Overview
A light rail vehicle is an electric multiple-unit street and segregated-track tram sized between a city tram and a metro car. This is a bidirectional, three-section articulated design: two end modules each carry a driving cab, and a short low-floor center module is suspended between them over a non-powered bogie. Articulation lets the long carbody negotiate tight street curves, while the partial low floor gives step-free boarding from low platforms. Power is drawn from an overhead catenary at 750 V DC through a roof pantograph and returned through the running rails. Such vehicles run on segregated alignments, in mixed street traffic, and through pedestrian zones, accelerating and braking frequently, so regenerative braking and a compact running gear matter as much as top speed.
How it works
The vehicle rests on three bogies. Each Railway Bogie is a welded frame carrying two Wheelset units on Axlebox Bearing axleboxes, with Coil Spring primary suspension between axlebox and frame and air-spring secondary suspension between frame and carbody. The two end bogies are powered: each drives two Traction Motor units, three-phase asynchronous machines, through an Traction Gearbox reduction on the axle. The Center Trailer Bogie under the center module is an unpowered trailer.
Electrically, the Pantograph collects current from the catenary and feeds the High-Voltage Line, whose vacuum main breaker and surge arrester protect the roof equipment. Two Traction Inverter units convert the DC line into variable-voltage, variable-frequency three-phase output for the motors, and during braking they feed energy back to the line. Mechanical Friction Brake Unit units on each axle supplement the electrodynamic brake and hold the vehicle at rest.
Passengers board through six Plug Door plug doors, each driven by a motorised operator. The saloon is climate-controlled by roof HVAC Roof Unit units and lit and seated as a fit-out. Each Driver Cab carries a master-controller desk and driver displays. The Train Control & Management network links traction, brakes, doors and HVAC and reports faults to the driver, while the Auxiliary Power Converter derives the low-voltage and battery supplies that keep control and lighting alive.
Build & assembly graph
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Bill of materials
15 top-level lines · 104 rows shown · 1,002 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Articulated Carbody 4 parts | lrv-carbody | 1× | 1 | 27 | assembly |
| 1.1 | End Carbody Module | lrv-end-module | 2× | 2 | — | part |
| 1.2 | Center Carbody Module | lrv-center-module | 1× | 1 | — | part |
| 1.3 | Articulation Gangway 3 parts | lrv-gangway | 2× | 2 | 3 | assembly |
| 1.3.1 | Turntable Ring | lrv-turntable-ring | 1× | 2 | — | part |
| 1.3.2 | Gangway Bellows | lrv-bellows | 1× | 2 | — | part |
| 1.3.3 | Fastener Set | fastener-set | 1× | 2 | — | part |
| 1.4 | Side Window | lrv-window | 18× | 18 | — | part |
| 2 | Railway Bogie 5 parts | bogie | 2× | 2 | 27 | assembly |
| 2.1 | Bogie Frame | bogie-frame | 1× | 2 | — | part |
| 2.2 | Wheelset 2 parts | bogie-wheelset | 2× | 4 | 3 | assembly |
| 2.2.1 | Wheelset Axle | bogie-axle | 1× | 4 | — | part |
| 2.2.2 | Rail Wheel | bogie-wheel | 2× | 8 | — | part |
| 2.3 | Axlebox Bearing 2 parts | bogie-axle-bearing | 4× | 8 | 3 | assembly |
| 2.3.1 | Ball Bearing | ball-bearing | 1× | 8 | — | part |
| 2.3.2 | Oil Seal | oil-seal | 2× | 16 | — | part |
| 2.4 | Coil Spring | coil-spring | 4× | 8 | — | part |
| 2.5 | Air Spring | bogie-air-spring | 4× | 8 | — | part |
| 3 | Center Trailer Bogie 5 parts | lrv-center-bogie | 1× | 1 | 27 | assembly |
| 3.1 | Bogie Frame | bogie-frame | 1× | 1 | — | part |
| 3.2 | Wheelset 2 parts | bogie-wheelset | 2× | 2 | 3 | assembly |
| 3.2.1 | Wheelset Axle | bogie-axle | 1× | 2 | — | part |
| 3.2.2 | Rail Wheel | bogie-wheel | 2× | 4 | — | part |
| 3.3 | Axlebox Bearing 2 parts | bogie-axle-bearing | 4× | 4 | 3 | assembly |
| 3.3.1 | Ball Bearing | ball-bearing | 1× | 4 | — | part |
| 3.3.2 | Oil Seal | oil-seal | 2× | 8 | — | part |
| 3.4 | Coil Spring | coil-spring | 4× | 4 | — | part |
| 3.5 | Air Spring | bogie-air-spring | 4× | 4 | — | part |
| 4 | Traction Motor 5 parts | lrv-traction-motor | 4× | 4 | 28 | assembly |
| 4.1 | Stator Assembly 3 parts | stator-assembly | 1× | 4 | 3 | assembly |
| 4.1.1 | Stator Core (laminations) | stator-core | 1× | 4 | — | part |
| 4.1.2 | Copper Winding | copper-winding | 1× | 4 | — | part |
| 4.1.3 | Slot Insulation | stator-insulation | 1× | 4 | — | part |
| 4.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 4 | 19 | assembly |
| 4.2.1 | Rotor Shaft | rotor-shaft | 1× | 4 | — | part |
| 4.2.2 | Rotor Core | rotor-core | 1× | 4 | — | part |
| 4.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 64 | — | part |
| 4.2.4 | Ball Bearing | ball-bearing | 1× | 4 | — | part |
| 4.3 | Copper Winding | copper-winding | 3× | 12 | — | part |
| 4.4 | Motor Housing | motor-housing | 1× | 4 | — | part |
| 4.5 | Ball Bearing | ball-bearing | 2× | 8 | — | part |
| 5 | Traction Gearbox 4 parts | lrv-gearbox | 4× | 4 | 8 | assembly |
| 5.1 | Gearbox Housing | gearbox-housing | 1× | 4 | — | part |
| 5.2 | Helical Gear Pair | gear-pair | 1× | 4 | — | part |
| 5.3 | Ball Bearing | ball-bearing | 4× | 16 | — | part |
| 5.4 | Oil Seal | oil-seal | 2× | 8 | — | part |
| 6 | Traction Inverter 4 parts | lrv-traction-inverter | 2× | 2 | 9 | assembly |
| 6.1 | IGBT Power Module | igbt-module | 6× | 12 | — | part |
| 6.2 | DC-Link Capacitor | lrv-dc-link-capacitor | 1× | 2 | — | part |
| 6.3 | Bare PCB | pcb-bare | 1× | 2 | — | part |
| 6.4 | Microcontroller | mcu | 1× | 2 | — | part |
| 7 | Pantograph 2 parts | lrv-pantograph | 1× | 1 | 2 | assembly |
| 7.1 | Collector Head | lrv-collector-head | 1× | 1 | — | part |
| 7.2 | Pantograph Frame | lrv-pantograph-frame | 1× | 1 | — | part |
| 8 | High-Voltage Line 3 parts | lrv-hv-line | 1× | 1 | 3 | assembly |
| 8.1 | Main Circuit Breaker | lrv-main-breaker | 1× | 1 | — | part |
| 8.2 | Surge Arrester | lrv-surge-arrester | 1× | 1 | — | part |
| 8.3 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 9 | Friction Brake Unit 3 parts | lrv-friction-brake | 8× | 8 | 3 | assembly |
| 9.1 | Brake Disc (rotor) | brake-disc | 1× | 8 | — | part |
| 9.2 | Brake Caliper | lrv-brake-caliper | 1× | 8 | — | part |
| 9.3 | O-Ring Set | oring-set | 1× | 8 | — | part |
| 10 | Plug Door 2 parts | lrv-door | 6× | 6 | 27 | assembly |
| 10.1 | Door Leaf | lrv-door-leaf | 2× | 12 | — | part |
| 10.2 | Door Operator 4 parts | lrv-door-operator | 1× | 6 | 25 | assembly |
| 10.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 6 | 3 | assembly |
| 10.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 6 | 19 | assembly |
| 10.2.3 | Microcontroller | mcu | 1× | 6 | — | part |
| 10.2.4 | Connector | connector | 2× | 12 | — | part |
| 11 | HVAC Roof Unit 3 parts | lrv-hvac-unit | 3× | 3 | 51 | assembly |
| 11.1 | HVAC Compressor | lrv-hvac-compressor | 1× | 3 | — | part |
| 11.2 | Heating Element | heating-element | 2× | 6 | — | part |
| 11.3 | Supply Blower 3 parts | lrv-hvac-blower | 2× | 6 | 24 | assembly |
| 11.3.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 6 | 3 | assembly |
| 11.3.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 6 | 19 | assembly |
| 11.3.3 | Ball Bearing | ball-bearing | 2× | 12 | — | part |
| 12 | Driver Cab 4 parts | lrv-driver-cab | 2× | 2 | 16 | assembly |
| 12.1 | Seat Assembly 5 parts | seat-assembly | 1× | 2 | 7 | assembly |
| 12.1.1 | Seat Frame | seat-frame | 1× | 2 | — | part |
| 12.1.2 | Seat Foam | seat-foam | 2× | 4 | — | part |
| 12.1.3 | Seat Cover | seat-cover | 1× | 2 | — | part |
| 12.1.4 | Seat Motor | seat-motor | 2× | 4 | — | part |
| 12.1.5 | Seat Heater Mat | seat-heater | 1× | 2 | — | part |
| 12.2 | Driver Desk 3 parts | lrv-driver-desk | 1× | 2 | 6 | assembly |
| 12.2.1 | Master Controller | lrv-master-controller | 1× | 2 | — | part |
| 12.2.2 | Bare PCB | pcb-bare | 1× | 2 | — | part |
| 12.2.3 | Relay | relay | 4× | 8 | — | part |
| 12.3 | LCD Panel | lcd-panel | 2× | 4 | — | part |
| 12.4 | Touch Digitizer | touch-digitizer | 1× | 2 | — | part |
| 13 | Seat Assembly 5 parts | seat-assembly | 48× | 48 | 7 | assembly |
| 13.1 | Seat Frame | seat-frame | 1× | 48 | — | part |
| 13.2 | Seat Foam | seat-foam | 2× | 96 | — | part |
| 13.3 | Seat Cover | seat-cover | 1× | 48 | — | part |
| 13.4 | Seat Motor | seat-motor | 2× | 96 | — | part |
| 13.5 | Seat Heater Mat | seat-heater | 1× | 48 | — | part |
| 14 | Train Control & Management 4 parts | lrv-tcms | 1× | 1 | 15 | assembly |
| 14.1 | Bare PCB | pcb-bare | 2× | 2 | — | part |
| 14.2 | Microcontroller | mcu | 4× | 4 | — | part |
| 14.3 | Connector | connector | 8× | 8 | — | part |
| 14.4 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 15 | Auxiliary Power Converter 3 parts | lrv-aux-converter | 1× | 1 | 5 | assembly |
| 15.1 | IGBT Power Module | igbt-module | 2× | 2 | — | part |
| 15.2 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 15.3 | 12 V Battery | lv-battery | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $500k–$60M · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇨🇳CRRC crrcgc.cc ↗ | Beijing, CN | Rolling stock & rail systems | made to order | 40–72 wks |
| 🇫🇷Alstom alstom.com ↗ | Saint-Ouen, FR | Rail rolling stock | made to order | 40–72 wks |
| mobility.siemens.com ↗ | Munich, DE | Rail systems | made to order | 40–72 wks |
| stadlerrail.com ↗ | Bussnang, CH | Rail rolling stock | made to order | 40–72 wks |
| 🇺🇸Wabtec wabteccorp.com ↗ | Pittsburgh, US | Rail equipment | made to order | 40–72 wks |
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