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Light Rail Vehicle

Product

Overview

A light rail vehicle is an electric multiple-unit street and segregated-track tram sized between a city tram and a metro car. This is a bidirectional, three-section articulated design: two end modules each carry a driving cab, and a short low-floor center module is suspended between them over a non-powered bogie. Articulation lets the long carbody negotiate tight street curves, while the partial low floor gives step-free boarding from low platforms. Power is drawn from an overhead catenary at 750 V DC through a roof pantograph and returned through the running rails. Such vehicles run on segregated alignments, in mixed street traffic, and through pedestrian zones, accelerating and braking frequently, so regenerative braking and a compact running gear matter as much as top speed.

How it works

The vehicle rests on three bogies. Each Railway Bogie is a welded frame carrying two Wheelset units on Axlebox Bearing axleboxes, with Coil Spring primary suspension between axlebox and frame and air-spring secondary suspension between frame and carbody. The two end bogies are powered: each drives two Traction Motor units, three-phase asynchronous machines, through an Traction Gearbox reduction on the axle. The Center Trailer Bogie under the center module is an unpowered trailer.

Electrically, the Pantograph collects current from the catenary and feeds the High-Voltage Line, whose vacuum main breaker and surge arrester protect the roof equipment. Two Traction Inverter units convert the DC line into variable-voltage, variable-frequency three-phase output for the motors, and during braking they feed energy back to the line. Mechanical Friction Brake Unit units on each axle supplement the electrodynamic brake and hold the vehicle at rest.

Passengers board through six Plug Door plug doors, each driven by a motorised operator. The saloon is climate-controlled by roof HVAC Roof Unit units and lit and seated as a fit-out. Each Driver Cab carries a master-controller desk and driver displays. The Train Control & Management network links traction, brakes, doors and HVAC and reports faults to the driver, while the Auxiliary Power Converter derives the low-voltage and battery supplies that keep control and lighting alive.

Light Rail Vehicle parts and their functions

15 top-level parts · 1,264 parts in total · full bill of materials below
Light Rail Vehicle parts diagram: 1 articulated carbody, 2 railway bogie, 3 center trailer bogie, 4 traction motor, 5 traction gearbox, 6 traction inverter, 7 pantograph, 8 high-voltage line, 9 friction brake unit, 10 plug door, 11 HVAC roof unit, 12 driver cab, 13 seat assembly, 14 train control & management, 15 auxiliary power converter. 1,264 parts in 15 top-level items.
Light Rail Vehicle parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Articulated Carbody 4 parts 1× three sections, two gangways
2 Railway Bogie 9 parts 2× powered motor bogies
3 Center Trailer Bogie 5 parts 1× trailer bogie under center module
4 Traction Motor 5 parts 4× two per motor bogie
5 Traction Gearbox 4 parts 4× one per traction motor
6 Traction Inverter 4 parts 2× one per motor bogie
7 Pantograph 2 parts 1× roof current collector
8 High-Voltage Line 3 parts 1× roof high-voltage cabling
9 Friction Brake Unit 3 parts 8× one per wheelset
10 Plug Door 2 parts 6× double-leaf plug doors
11 HVAC Roof Unit 3 parts 3× roof saloon units
12 Driver Cab 4 parts 2× one per end
13 Seat Assembly 5 parts 48× passenger seats
14 Train Control & Management 4 parts 1× train control and management
15 Auxiliary Power Converter 3 parts 1× low-voltage auxiliary supply

3D model

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Build & assembly graph

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Bill of materials for Light Rail Vehicle

15 top-level lines · 152 rows shown · 1,264 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Articulated Carbody 4 parts lrv-carbody 1× 1 27 assembly
1.1 End Carbody Module lrv-end-module 2× 2 · part
1.2 Center Carbody Module lrv-center-module 1× 1 · part
1.3 Articulation Gangway 3 parts lrv-gangway 2× 2 3 assembly
1.3.1 Turntable Ring lrv-turntable-ring 1× 2 · part
1.3.2 Gangway Bellows lrv-bellows 1× 2 · part
1.3.3 Fastener Set fastener-set 1× 2 · part
1.4 Side Window lrv-window 18× 18 · part
2 Railway Bogie 9 parts bogie 2× 2 158 product
2.1 Bogie frame 8 parts bg-bogie-frame 1× 2 21 assembly
2.1.1 Side frame bg-side-frame 2× 4 · part
2.1.2 Transom bg-transom 2× 4 · part
2.1.3 Bolster bg-bolster 1× 2 · part
2.1.4 Centre pivot bg-centre-pivot 1× 2 · part
2.1.5 Side bearer bg-side-bearer 2× 4 · part
2.1.6 Lifting lug bg-lifting-lug 4× 8 · part
2.1.7 Frame gusset bg-frame-gusset 8× 16 · part
2.1.8 Fastener Set fastener-set 1× 2 · part
2.2 Wheelset 6 parts bg-wheelset 2× 4 23 assembly
2.2.1 Axle bg-axle 1× 4 · part
2.2.2 Wheel bg-wheel 2× 8 · part
2.2.3 Axlebox 6 parts + deeper › bg-axlebox 2× 8 8 assembly
2.2.4 Earth brush bg-earth-brush 1× 4 · part
2.2.5 Axle end cap bg-axle-end-cap 2× 8 · part
2.2.6 Gear wheel bg-gear-wheel 1× 4 · part
2.3 Primary suspension 6 parts bg-primary-suspension 2× 4 10 assembly
2.3.1 Coil Spring coil-spring 2× 8 · part
2.3.2 Rubber chevron bg-rubber-chevron 2× 8 · part
2.3.3 Primary damper bg-primary-damper 1× 4 · part
2.3.4 Axlebox guide bg-axlebox-guide 2× 8 · part
2.3.5 Spring cap bg-spring-cap 2× 8 · part
2.3.6 Fastener Set fastener-set 1× 4 · part
2.4 Secondary suspension 8 parts bg-secondary-suspension 1× 2 18 assembly
2.4.1 Air spring bg-air-spring 2× 4 · part
2.4.2 Bolster spring bg-bolster-spring 4× 8 · part
2.4.3 Lateral damper bg-lateral-damper 2× 4 · part
2.4.4 Vertical damper bg-vertical-damper 4× 8 · part
2.4.5 Traction rod bg-traction-rod 2× 4 · part
2.4.6 Anti-roll bar bg-anti-roll-bar 1× 2 · part
2.4.7 Levelling valve bg-levelling-valve 2× 4 · part
2.4.8 Fastener Set fastener-set 1× 2 · part
2.5 Brake equipment 7 parts bg-brake-equipment 1× 2 29 assembly
2.5.1 Brake Disc (rotor) brake-disc 4× 8 · part
2.5.2 Brake caliper bg-brake-caliper 4× 8 · part
2.5.3 Brake cylinder bg-brake-cylinder 4× 8 · part
2.5.4 Brake Pad Set brake-pad-set 4× 8 · part
2.5.5 Slack adjuster bg-slack-adjuster 4× 8 · part
2.5.6 Brake hose bg-brake-hose 8× 16 · part
2.5.7 Fastener Set fastener-set 1× 2 · part
2.6 Traction package 8 parts bg-traction-package 1× 2 12 assembly
2.6.1 Traction motor bg-traction-motor 1× 2 · part
2.6.2 Motor mount bg-motor-mount 1× 2 · part
2.6.3 Gearbox bg-gearbox 1× 2 · part
2.6.4 Pinion bg-pinion 1× 2 · part
2.6.5 Flexible coupling bg-flexible-coupling 1× 2 · part
2.6.6 Ball Bearing ball-bearing 4× 8 · part
2.6.7 Oil Seal oil-seal 2× 4 · part
2.6.8 Fastener Set fastener-set 1× 2 · part
2.7 Sandbox 3 parts bg-sandbox 2× 4 3 assembly
2.7.1 Sand hopper bg-sand-hopper 1× 4 · part
2.7.2 Sand nozzle bg-sand-nozzle 1× 4 · part
2.7.3 Sand valve bg-sand-valve 1× 4 · part
2.8 Flange lubricator 2 parts bg-flange-lubricator 2× 4 2 assembly
2.8.1 Grease reservoir bg-grease-reservoir 1× 4 · part
2.8.2 Applicator nozzle bg-applicator-nozzle 1× 4 · part
2.9 Wheel slide sensor bg-wheel-slide-sensor 2× 4 · part
3 Center Trailer Bogie 5 parts lrv-center-bogie 1× 1 27 assembly
3.1 Bogie Frame bogie-frame 1× 1 · part
3.2 Wheelset 2 parts bogie-wheelset 2× 2 3 assembly
3.2.1 Wheelset Axle bogie-axle 1× 2 · part
3.2.2 Rail Wheel bogie-wheel 2× 4 · part
3.3 Axlebox Bearing 2 parts bogie-axle-bearing 4× 4 3 assembly
3.3.1 Ball Bearing ball-bearing 1× 4 · part
3.3.2 Oil Seal oil-seal 2× 8 · part
3.4 Coil Spring coil-spring 4× 4 · part
3.5 Air Spring bogie-air-spring 4× 4 · part
4 Traction Motor 5 parts lrv-traction-motor 4× 4 28 assembly
4.1 Stator Assembly 3 parts stator-assembly 1× 4 3 assembly
4.1.1 Stator Core (laminations) stator-core 1× 4 · part
4.1.2 Copper Winding copper-winding 1× 4 · part
4.1.3 Slot Insulation stator-insulation 1× 4 · part
4.2 Rotor Assembly 4 parts rotor-assembly 1× 4 19 assembly
4.2.1 Rotor Shaft rotor-shaft 1× 4 · part
4.2.2 Rotor Core rotor-core 1× 4 · part
4.2.3 Neodymium Magnet neodymium-magnet 16× 64 · part
4.2.4 Ball Bearing ball-bearing 1× 4 · part
4.3 Copper Winding copper-winding 3× 12 · part
4.4 Motor Housing motor-housing 1× 4 · part
4.5 Ball Bearing ball-bearing 2× 8 · part
5 Traction Gearbox 4 parts lrv-gearbox 4× 4 8 assembly
5.1 Gearbox Housing gearbox-housing 1× 4 · part
5.2 Helical Gear Pair gear-pair 1× 4 · part
5.3 Ball Bearing ball-bearing 4× 16 · part
5.4 Oil Seal oil-seal 2× 8 · part
6 Traction Inverter 4 parts lrv-traction-inverter 2× 2 9 assembly
6.1 IGBT Power Module igbt-module 6× 12 · part
6.2 DC-Link Capacitor lrv-dc-link-capacitor 1× 2 · part
6.3 Bare PCB pcb-bare 1× 2 · part
6.4 Microcontroller mcu 1× 2 · part
7 Pantograph 2 parts lrv-pantograph 1× 1 2 assembly
7.1 Collector Head lrv-collector-head 1× 1 · part
7.2 Pantograph Frame lrv-pantograph-frame 1× 1 · part
8 High-Voltage Line 3 parts lrv-hv-line 1× 1 3 assembly
8.1 Main Circuit Breaker lrv-main-breaker 1× 1 · part
8.2 Surge Arrester lrv-surge-arrester 1× 1 · part
8.3 Wire Bundle wire-bundle 1× 1 · part
9 Friction Brake Unit 3 parts lrv-friction-brake 8× 8 3 assembly
9.1 Brake Disc (rotor) brake-disc 1× 8 · part
9.2 Brake Caliper lrv-brake-caliper 1× 8 · part
9.3 O-Ring Set oring-set 1× 8 · part
10 Plug Door 2 parts lrv-door 6× 6 27 assembly
10.1 Door Leaf lrv-door-leaf 2× 12 · part
10.2 Door Operator 4 parts lrv-door-operator 1× 6 25 assembly
10.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 6 3 assembly
10.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 6 19 assembly
10.2.3 Microcontroller mcu 1× 6 · part
10.2.4 Connector connector 2× 12 · part
11 HVAC Roof Unit 3 parts lrv-hvac-unit 3× 3 51 assembly
11.1 HVAC Compressor lrv-hvac-compressor 1× 3 · part
11.2 Heating Element heating-element 2× 6 · part
11.3 Supply Blower 3 parts lrv-hvac-blower 2× 6 24 assembly
11.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 6 3 assembly
11.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 6 19 assembly
11.3.3 Ball Bearing ball-bearing 2× 12 · part
12 Driver Cab 4 parts lrv-driver-cab 2× 2 16 assembly
12.1 Seat Assembly 5 parts seat-assembly 1× 2 7 assembly
12.1.1 Seat Frame seat-frame 1× 2 · part
12.1.2 Seat Foam seat-foam 2× 4 · part
12.1.3 Seat Cover seat-cover 1× 2 · part
12.1.4 Seat Motor seat-motor 2× 4 · part
12.1.5 Seat Heater Mat seat-heater 1× 2 · part
12.2 Driver Desk 3 parts lrv-driver-desk 1× 2 6 assembly
12.2.1 Master Controller lrv-master-controller 1× 2 · part
12.2.2 Bare PCB pcb-bare 1× 2 · part
12.2.3 Relay relay 4× 8 · part
12.3 LCD Panel lcd-panel 2× 4 · part
12.4 Touch Digitizer touch-digitizer 1× 2 · part
13 Seat Assembly 5 parts seat-assembly 48× 48 7 assembly
13.1 Seat Frame seat-frame 1× 48 · part
13.2 Seat Foam seat-foam 2× 96 · part
13.3 Seat Cover seat-cover 1× 48 · part
13.4 Seat Motor seat-motor 2× 96 · part
13.5 Seat Heater Mat seat-heater 1× 48 · part
14 Train Control & Management 4 parts lrv-tcms 1× 1 15 assembly
14.1 Bare PCB pcb-bare 2× 2 · part
14.2 Microcontroller mcu 4× 4 · part
14.3 Connector connector 8× 8 · part
14.4 Wire Bundle wire-bundle 1× 1 · part
15 Auxiliary Power Converter 3 parts lrv-aux-converter 1× 1 5 assembly
15.1 IGBT Power Module igbt-module 2× 2 · part
15.2 Bare PCB pcb-bare 1× 1 · part
15.3 12 V Battery lv-battery 2× 2 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $500k–$60M. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳CRRC
crrcgc.cc ↗
Beijing, CN Rolling stock & rail systems made to order 40–72 wks
🇫🇷Alstom
alstom.com ↗
Saint-Ouen, FR Rail rolling stock made to order 40–72 wks
mobility.siemens.com ↗ Munich, DE Rail systems made to order 40–72 wks
🇨🇭Stadler Rail
stadlerrail.com ↗
Bussnang, CH Rail rolling stock made to order 40–72 wks
🇺🇸Wabtec
wabteccorp.com ↗
Pittsburgh, US Rail equipment made to order 40–72 wks

363-word article